• Title/Summary/Keyword: Industrial Process

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Analysis of Warehouse Logistics System for Maximizing the Amount of Order Process (주문 처리 최대화를 위한 창고 물류시스템 분석)

  • Lee, Do-Kyung;Chang, Sung-Ho
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.1
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    • pp.86-95
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    • 2013
  • The distribution cost increases constantly because of the growth of yield, globalization of accounts and the generalization of e-commerce. This paper is concerned with scheduling on the allocation of workers to maximize the amount of order process in warehouse logistics system. The problem is to determine the number of operators in each process by the sequential time zone. We considered that the number of operators is restricted to the current level and also the process time is changed by putting some resources into the process. In each stage, we suggest some considerations for the allocation of workers and estimate the maximum amount of order process of the alternatives. We analyzed the alternatives using simulation s/w Arena with real cases.

Analysis of Social Relations Among Organizational Units Derived from Process Models and Redesign of Organization Structure (프로세스 모델에서 도출한 조직간 사회관계에 대한 분석과 조직 재설계)

  • Choi, Injun;Song, Minseok;Kim, Kwangmyeong;Lee, Yong-Hyuk
    • Journal of Korean Institute of Industrial Engineers
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    • v.33 no.1
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    • pp.11-25
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    • 2007
  • Despite surging interests in analyzing business processes, there are few scientific approaches to analysis and redesign of organizational structures which can greatly affect the performance of business processes. This paper presents a method for deriving and analyzing organizational relations from process models using social network analysis techniques. Process models contain information on who performs which processes and activities, along with the assignment of organizational units such as departments and roles to related activities. To derive social relations between organizational units from process models, three types of metrics are formally defined: transfer of work metrics, subcontracting metrics, and cooperation metrics. By applying these metrics, various relations among organizational units can be derived and analyzed. To verify the proposed method and metrics, they are applied to standard process models of the semiconductor and electronic, and automotive industry in Korea. This paper presents a taxonomy for diagnosing organization structure based on the presented approach. The paper also discusses how to combine analyses in the taxonomy for redesign of organizational structures.

Identifying Causes of Industrial Process Faults Using Nonlinear Statistical Approach (공정 이상원인의 비선형 통계적 방법을 통한 진단)

  • Cho, Hyun-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.8
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    • pp.3779-3784
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    • 2012
  • Real-time process monitoring and diagnosis of industrial processes is one of important operational tasks for quality and safety reasons. The objective of fault diagnosis or identification is to find process variables responsible for causing a specific fault in the process. This helps process operators to investigate root causes more effectively. This work assesses the applicability of combining a nonlinear statistical technique of kernel Fisher discriminant analysis with a preprocessing method as a tool of on-line fault identification. To compare its performance to existing linear principal component analysis (PCA) identification scheme, a case study on a benchmark process was performed to show that the fault identification scheme produced more reliable diagnosis results than linear method.

Injection Process Yield Improvement Methodology Based on eXplainable Artificial Intelligence (XAI) Algorithm (XAI(eXplainable Artificial Intelligence) 알고리즘 기반 사출 공정 수율 개선 방법론)

  • Ji-Soo Hong;Yong-Min Hong;Seung-Yong Oh;Tae-Ho Kang;Hyeon-Jeong Lee;Sung-Woo Kang
    • Journal of Korean Society for Quality Management
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    • v.51 no.1
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    • pp.55-65
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    • 2023
  • Purpose: The purpose of this study is to propose an optimization process to improve product yield in the process using process data. Recently, research for low-cost and high-efficiency production in the manufacturing process using machine learning or deep learning has continued. Therefore, this study derives major variables that affect product defects in the manufacturing process using eXplainable Artificial Intelligence(XAI) method. After that, the optimal range of the variables is presented to propose a methodology for improving product yield. Methods: This study is conducted using the injection molding machine AI dataset released on the Korea AI Manufacturing Platform(KAMP) organized by KAIST. Using the XAI-based SHAP method, major variables affecting product defects are extracted from each process data. XGBoost and LightGBM were used as learning algorithms, 5-6 variables are extracted as the main process variables for the injection process. Subsequently, the optimal control range of each process variable is presented using the ICE method. Finally, the product yield improvement methodology of this study is proposed through a validation process using Test Data. Results: The results of this study are as follows. In the injection process data, it was confirmed that XGBoost had an improvement defect rate of 0.21% and LightGBM had an improvement defect rate of 0.29%, which were improved by 0.79%p and 0.71%p, respectively, compared to the existing defect rate of 1.00%. Conclusion: This study is a case study. A research methodology was proposed in the injection process, and it was confirmed that the product yield was improved through verification.

Device Design Considerations and Uniformity Improvement for Low-Temperature Poly-Si TFTs Fabricated by Sequential Lateral Solidification Technology

  • Chu, Fang-Tsun;Shih, Ding-Kang;Chen, Hung-Tse;Yeh, Yung-Hui
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.509-512
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    • 2006
  • In this paper, we proposed the novel device and process design to enhance the uniformity of low-temperature poly-Si TFTs fabricated by sequential lateral solidification (SLS). The proposed design schemes can avert the conventional two-shot SLS process-induced issues. Moreover, different design considerations between conventional excimer laser crystallization and the SLS process were also proposed and discussed.

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Multivariate Exponentially Weighted Moving Average(EWMA) Process Control and Statistical Process Monitoring in the Process Industry (장치산업에서 다변량 EWMA 공정제어와 통계적 공정감시)

  • 김복만;최성운
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.15 no.26
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    • pp.119-124
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    • 1992
  • 본 논문은 장치산업에서 적용되는 다변량 EWMA 공정제어와 통계적 공정감시 통합시스템을 제안한다. 본 논문에서 제안한 통합시스템은 자동공정제어(APC)의 예측, 조정기능과 통계적 정정감시(SPM)의 이상점 발견 및 제거등의 각각의 장점을 이용하였다. 기존의 다변량 EWMA연구는 데이타간의 독립성을 가정하였으나 본 논문은 데이타간의 종속적인 형태인 IMA(1,1)모델을 대상으로 하였다.

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Environmental Impact from Enzymatic Preparatory Process of Cotton Comparison with the Conventional Process (면섬유의 기존 전처리 공정과 효소 사용 전처리 공정의 환경오염 평가)

  • Choe, Eun-Kyung;Son, Seung-Hwan;Cho, Young-Dal
    • Proceedings of the Korean Fiber Society Conference
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    • 2001.10a
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    • pp.375-378
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    • 2001
  • At the time of facing strict environmental regulations, environmentally friendly dyeing technology is being highlighted due to the potential possibility of reducing environmental impact, so is the preparation process that uses a great deal of water and generates as much contamination. Enzyme technology has been regarded as an eco-friendly solution to industrial problems, saving water, chemicals and energy. (omitted)

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Improving Process Mining with Trace Clustering (자취 군집화를 통한 프로세스 마이닝의 성능 개선)

  • Song, Min-Seok;Gunther, C.W.;van der Aalst, W.M.P.;Jung, Jae-Yoon
    • Journal of Korean Institute of Industrial Engineers
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    • v.34 no.4
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    • pp.460-469
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    • 2008
  • Process mining aims at mining valuable information from process execution results (called "event logs"). Even though process mining techniques have proven to be a valuable tool, the mining results from real process logs are usually too complex to interpret. The main cause that leads to complex models is the diversity of process logs. To address this issue, this paper proposes a trace clustering approach that splits a process log into homogeneous subsets and applies existing process mining techniques to each subset. Based on log profiles from a process log, the approach uses existing clustering techniques to derive clusters. Our approach are implemented in ProM framework. To illustrate this, a real-life case study is also presented.

A Study on Multivriate Process Capability Index using Quality Loss Function (손실함수를 이용한 다변량 공정능력지수에 관한 연구)

  • 문혜진;정영배
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.2
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    • pp.1-10
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    • 2002
  • Process capability indices are widely used in industries and quality assurance system. In past years, process capability analysis have been used to characterize process performance on the basis of univariate quality characteristics. However, in actual manufacturing industrial, statistical process control (SPC) often entails characterizing or assessing processes or products based on more than one engineering specification or quality characteristic. Therefore, the analysis have to be required a multivariate statistical technique. This paper introduces to multivariate capability indices and then selects a multivariate process capability index incorporated both the process variation and the process deviation from target among these indices under the multivariate normal distribution. We propose a new multivariate capability index $MC_{pm}^+$ using quality loss function instead of the process variation and this index is compared with the proposed indices when quality characteristics are independent and dependent of each other.

Process Integration for Problem Solving in Quality Control Circles (품질개선팀의 문제해결 프로세스 통합 연구)

  • Lim Sunk-Uk
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.2
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    • pp.36-45
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    • 2005
  • This paper aims to investigate and analyze the process solving problems with activities of Quality Control Circle, carried out on a small scale, among various activities of industrial fields. Then this paper intends to provide and integrated model through integrating each process into one. In addition, this paper also aims to enhance the efficiency of the suggested model by realizing the model through support system.