• Title/Summary/Keyword: Industrial Motor

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Study for the Design of Hydraulic Load Simulator (유압식 부하 시뮬레이터의 설계에 관한 연구)

  • 이성래;김형의;문의준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.1
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    • pp.44-52
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    • 1994
  • Load simulator is essential to test and quality the performance of various control systems. It is good time to introduce a method to design and analyze the load simulator or since many research centers and industrial companies are trying to buy or design the load simulator. The stability, accuracy and response speed of the simulator are represented by the system parameters such as the hydraulic motor characteristics, the servovalve characteristics, supply pressure, rotational inertia, rotational spring constant, sensor and controller gains. Two design examples are shown here. A load simulator for a position control system and that for a velocity control system are designed. The goodness of the proposed method is verified by the digital computer simulations.

Experimental Behavior Analysis of Double Isolated Anti-Vibration System (2중방진 시스템의 실험적 거동해석)

  • 이홍기;이신언
    • Journal of KSNVE
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    • v.2 no.4
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    • pp.281-292
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    • 1992
  • Two types of vibration problems are encountered in industrial field: active isolation and passive isolation. In a passive type of vibration isolation, a foundation of a delicated machinery such as TEM, SEM, inspection- probe test, photolithograph, etc. is designed to have a vibration amplitude lower than an acceptable limit. In an active type, the isolation is focused on the vibration reduction caused by the machine itself(pump, motor, press, compressor, etc.). The foundation for such a machine should be so designed as to reduce the transmitted vibration below the permissible level prescribed. At any case, a transmissibility and stability must to be considered. Since an active isolation type is aimed for a vibration source, it is useful to isolate the transmitted vibrations energy from a major vibration source at the specific location. In this paper, a designed methodology of double anti-vibration system has been examined in order to have low transmissibility and reliable stability. Also experiment of scale model behavior has been conducted. Finally, the experiment output of the transfer function is compared to the analytical data.

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A Study on Noise Reduction for the Driving System of a Forklift (지게차 구동부의 소음 진동 저감에 대한 연구)

  • Kim, Woo-Hyung;Hong, Il-Hwa;Chung, Jin-Tai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.1
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    • pp.80-86
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    • 2008
  • In this study. the noise sources were identified and the noise and vibration were reduced for an industrial forklift. To identify the noise sourses, noise signals were measured by a microphone on a driver seat and these signals were analyzed with a waterfall plot. For this purpose, the gear mesh frequencies from the gear box of a reducer were not only investigated but noise/vibration sourses of an electric motor were also examined. Furthermore, the frequency response functions were obtained to confirm the vibration and noise sourses. It was found that severe vibration and noise were generated in the casing and the connecting part of the reducer. The severe vibration and noise could be reduced by a structure modification.

Implementation of Internet Based Remote Control System for Servo Motor (인터넷기반에서 서보모터의 원격제어 시스템 구현)

  • 홍상은;강훈석;김도형;김장현
    • Proceedings of the KAIS Fall Conference
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    • 2003.06a
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    • pp.165-167
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    • 2003
  • 인터넷의 비약적인 발달은 제어시스템의 설계 및 운영에도 많은 영향을 미치게 되어 지금까지와는 전혀 다른 시스템 구현이 가능한 환경으로 만들어 가고 있다. 이와 같은 배경에서 본 연구에서는 그동안 실험연구용으로 사용하던 서보시스템의 PID 제어방법을 인터넷을 기반으로 한 새로운 방법의 원격제어 시스템으로 구현하였다. 본 논문에서는 NI사의 DAQ보드와 TY36A모터 보드를 사용하여 서보모터의 속도 위치를 web상에서 원격 제어하는 시스템 구현 방법을 제안하였다. LabVIEW 프로그래밍에서 인터페이스 부분은 Graphical한 프로그래밍 기법을 사용하여 모터의 제어와 작동상태의 모니터링이 용이하도록 하였으며, 최적한 PID 이득값을 설정하여 원하는 속도 및 위치응답 특성이 양호한 제어를 할 수 있게 하였다. 나아가 인터넷상에서 원격제어의 가능성을 활용하여 산업체에서의 활용범위를 넓히고, 가상 교육환경의 가능성을 열었다.

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Analysis of 2 step gear reducer in machine tool spindle (공작기계 주축용 2단 치차 감속기 해석)

  • 장영도;장희락;여진욱
    • Proceedings of the KAIS Fall Conference
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    • 2001.11a
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    • pp.99-103
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    • 2001
  • Though the research and the development in the field of machine tool was focused on high precision and high speed machine these days, traditional gear reduction device has been used to increase the cutting force which was transmitted from power source, motor In this study, analysis of 2 step gear reducer used in machining center spindle was carried out by using APM WinMachine which is commercial software for the analysis of machine element and system. For the analysis of this device, first of all, the analysis of power source and the transmitting of it were carried out. Then, machine elements like gear, shaft, bearing, and the forth, was analyzed in the view point of life time, static strength, stiffness, fatigue failure, etc. Consequently, we can estimate them and introduce new idea of the design modification of reduction device by this study.

Development of Inverter Control System for Punching M/C (Punching M/C의 Inverter Control System개발)

  • 조현섭;민병조
    • Proceedings of the KAIS Fall Conference
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    • 2001.11a
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    • pp.173-176
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    • 2001
  • A company needs to maintain its machines always workable in order to keep the manufacturing time minimal. If any troubles un, they should be fixed as soon as possible. But, the complexity of modem machines make the trouble shooting difficult. So, it is important that the monitoring system for automated production system to fix every trobule easily. In this paper new, inverter control system for TG feedback a formula Control was developed. The motor control system with TG feedback controller as an effect of load disturbance, it is very difficult to guarantee the robustness of Control System. The function of the implementation are TG feedback type, and temperature scheme. The Inverter Control System approach is based on master-slave control concept. To show validity of the developed new inverter control system severial experiments are illustrated.

Design and Control of DC/AC Converters in Parallel with Diode Rectifiers for Regenerative Applications

  • Gao, Zhigang;Li, Rui;Lu, Qi
    • Journal of Power Electronics
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    • v.17 no.4
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    • pp.1071-1087
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    • 2017
  • This paper introduces a DC/AC converter, which can be connected in parallel with a diode rectifier for regenerative applications. The DC/AC converter is supposed to transmit regenerative energy to the power grid when a motor is braking. Isolation transformers are not needed in the topology, which can reduce the size and cost. An analysis of the zero-order current existing in the system is carried out. In addition, algorithms to minimize the zero-order current, control the power factor and keep the DC bus voltage stable are discussed. A 55kW industrial prototype is built to verify the proposed analysis and control strategies.

Study on Pressure System for Curved Glass Fabrication of a Smart Phone (스마트폰 곡면유리 성형을 위한 가압시스템 연구)

  • Jang, Chae Eun;Kim, Kihyun;Park, Jaehyun
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.2
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    • pp.51-55
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    • 2021
  • With the recent development of various smartphone designs in the smartphone market, the use of curved cover glass has been required, and interest in curved glass production has increased. In this paper, we designed a pressurization system that simplified the size of the system using a wedge amplification mechanism for smartphone curved glass molding systems. The pressurization system consisted of a linear motor, a wedge, and a force sensor. The wedge was used to amplify the force, and the piezoelectric sensor was used to measure the force. In addition, the proposed amplification mechanism was confirmed to have an error of 1.27% through an experiment compared to the simulation, and the pressurization error of 0.76% for the pressurization profile 3,500N was verified through an experiment.

Development of an Automatic Marking System for Fabric Inspection Machine (원단 불량 검사기의 자동 마킹 시스템 개발)

  • Kim, Jae-Yeon;Lee, Jae-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.22-29
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    • 2022
  • In this study, an automatic marking system for fabric inspection machines was developed. The main objectives of the study were to promote intelligence and automation for the inspection process, as well as to increase textile industrial productivity. Generally, when a worker manually inspects and marks a fabric, human error and reduced efficiency are unavoidable. To overcome these problems, we developed an automatic marking system that uses robots. This system incorporates a vision camera to automatically recognize defects, and an optical fiber sensor to detect the side of the fabric. To verify the performance, the control system sends a command directly to the robot to mark the fabric. Finally, the actual production confirmed that the proposed system could perform the desired motion.

Analysis of Phase Current Ripple and Torque Ripple of a 6-Phase PMSM Controlled by Interleaved PWM (인터리브드 PWM 방식의 6상 영구자석 동기전동기 전류 맥동 및 토크 맥동 분석)

  • Jang, Won-Jin;Kim, Seong-Hoon;Jun, Bo-Sung;Kim, Hag-Wone;Cho, Kwan-Yuhl
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.4
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    • pp.305-315
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    • 2022
  • In this paper, phase current ripples and torque ripples of six-phase PM synchronous motor controlled by interleaved PWM are analyzed. The cause of the increase of phase current ripple in the interleaved PWM was mathematically analyzed based on the mutual inductance of stator windings and effective voltage vector. Simulation and experiment verified that the DQ current ripple and torque ripple can be reduced by interleaved PWM control. The FFT analysis of torque waveform confirmed that the magnitude of harmonic torque corresponding to double the PWM frequency was reduced.