• Title/Summary/Keyword: Industrial Controller

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A Improved Programmable-Dynamometer Control For Motor Drive Systems Testing (모터 구동시스템 시험을 위한 개선된 프로그램어블 다이나모메터 제어)

  • 김길동;박현준;조정민;전기영;오봉환;이훈구;한경희
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.5
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    • pp.211-220
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    • 2003
  • The control method of programmable dynamometer for overall test of machine is to load the reference torque which is computed from torque transducer into motor under test. But the torque information detected from torque transducer have a lot of noise when the load torque of meter is a small quantity or changing. Thus, torque transducer must have a low pass filter to detect a definite torque information. But The torque delay generated by filter with torque transducer occur a torque trouble for meter torque of programmable dynamometer. Therefore, this kind of system could not perform dynamic and nonlinear load. In this paper, the control method using the load torque observer without a measure for torque transducer is Proposed. The proposed system improved the problem of the torque measuring delay with torque transducer, and the load torque is estimated by the minimal order state observer based on the torque component of the vector control induction meter. Therefore, the torque controller is not affected by a load torque disturbance. To verify a superiority of the proposed control algorithm, the analysis for a root locus of a conventional control method and the proposed one, and simulation and experiment is performed. Therefore we hope to be extended in industrial application.

Design of Digital Controller for Thyristor Controlled Arc Welding Machine (제어 정류형 아크 용접기의 디지털 제어기 설계)

  • 우동학;채영민;한석우;최규하;한광수;안기은
    • The Transactions of the Korean Institute of Power Electronics
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    • v.3 no.2
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    • pp.92-98
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    • 1998
  • With the development of semiconductor devices, adoption of microcontroller prevails in industrial area. But in are welding industry, there has not been much progress in adoption of microcontroller technology. Therefore, this paper shows the application of digital control technology to welding machine. This paper presents the design of microcontroller that is appropriate for three phase $CO_2$ gas metal are welding machine. By using microcontroller in $CO_2$ gas metal are welding machine, the overall cost can be reduced compared to analog comtroller. Also TMS370C850 microprocessor is used as overall microcontroller for the are welding machine.

High Performance Speed Control of Switched Reluctance Motor

  • Song, Byeang-Seab;Yoon, Yong-Ho;Choi, Jun-Hyuk;Kim, Jun-Ho;Won, Chung-Yuen
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.457-461
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    • 2001
  • Advantages of switched reluctance motor(SRM) drives make it an attractive candidate for replacing adjustable speed ac and dc drives in both industrial and consumer applications. Furthermore, a simple, low cost and robust SRM drive can be efficiently operated in the hostile environment of an automobile. Generally, the speed control of SRM has a large step change or large torque reference, the output of its PI controller is often saturated. When this happens, the integral state is not consistent with the SRM input, while may give rise to the windup phenomenon. This paper proposes anti-windup control method for SRM speed control system by hysteresis current controlled asymmetry bridge converter. The experimental results show that the speed response has much improved performance, such as a small overshoot and fast settling time at the acceleration and particulary deceleration period with braking mode.

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Design of Adaptive-Neuro Controller of SCARA Robot Using Digital Signal Processor (디지털 시그널 프로세서를 이용한 스카라 로봇의 적응-신경제어기 설계)

  • 한성현
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.1
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    • pp.7-17
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    • 1997
  • During the past decade, there were many well-established theories for the adaptive control of linear systems, but there exists relatively little general theory for the adaptive control of nonlinear systems. Adaptive control technique is essential for providing a stable and robust performance for application of industrial robot control. Neural network computing methods provide one approach to the development of adaptive and learning behavior in robotic system for manufacturing. Computational neural networks have been demonstrated which exhibit capabilities for supervised learning, matching, and generalization for problems on an experimental scale. Supervised learning could improve the efficiency of training and development of robotic systems. In this paper, a new scheme of adaptive-neuro control system to implement real-time control of robot manipulator using digital signal processors is proposed. Digital signal processors, DSPs, are micro-processors that are developed particularly for fast numerical computations involving sums and products of variables. The proposed neuro control algorithm is one of learning a model based error back-propagation scheme using Lyapunov stability analysis method. The proposed adaptive-neuro control scheme is illustrated to be an efficient control scheme for implementation of real-time control for SCARA robot with four-axes by experiment.

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An Embedded FPGA Implementation for a Cameralink Interface (카메라링크 접속을 위한 임베디드 FPGA의 구현)

  • Lee, Chang-Su
    • Journal of IKEEE
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    • v.15 no.2
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    • pp.122-128
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    • 2011
  • Although conventional analog linescan cameras are used widely, high-speed, high-resolution Cameralink standard will lead the area of frame grabber industry such as factory automation. In this paper, we are developing embedded frame grabber testbed without PC which will give an another solution to image processing applications. Therefore, we designed hardware schematics and programmed FPGA device with VHDL in order to interface Cameralink standard linescan CCD camera. In the future, our embedded on-chip controller could be applied to various image processing systems such as medical imaging, especially optical coherence tomography, machine vision and industrial electronics.

Cutting Torque Control in Drilling Part 2 : Drilling Torque Control Using Spindle Motor Current and Its Effect on Drill Flank Wear (드릴 공정시 절삭 토크 제어 제 2 편 : 주축 모터 전류를 이용한 드릴링 토크의 제어와 드릴 플랭크 마모에 대한 영향)

  • O, Yeong-Tak;Kim, Gi-Dae;Ju, Jong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.107-115
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    • 2001
  • Drilling torque was measured indirectly using the spindle motor current and controlled in real time through feedrate manipulation in a machining center. The PID controller designed in the previous paper was applied to drilling torque control. A series of cutting experiments were performed for various cutting conditions. Experimental results showed that the drilling torque was well regulated at a given reference level by feedrate manipulation in all cutting conditions. The increase in the cutting torque and temperature according to the increase in machining depth was suppressed and the risk of the drill failure and the drill flank wear were reduced remarkably through cutting torque control. Moreover, the suggested cutting torque control system doesn\`t disturb the cutting process and is practical for industrial environment. Therefore, the proposed culling torque control system will contribute to productivity improvement in drilling process.

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원격감시시스템을 이용한 증류공정의 안전운전

  • 최춘일;이성근;변윤섭;안대명;황규석
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2003.10a
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    • pp.335-338
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    • 2003
  • 최근의 통계에 따르면 국내의 인터넷 인용율은 2000년도에 44.7%, 2001년도에 56.6%, 2002년도에는 55.2%로 아이슬랜드(60.8%), 스웨덴(57.3%)에 이어 세계에서 세번째로 높은 것으로 나타났다. 또한 인구 100명당 PC보급율 또한 미국(62.5대), 덴마크(57.68대)에 이어 한국(55.58대)이 세계3위를 기록해 명실상부한 정보화 선진국임이 입증되고 있다. 따라서 잘 발달된 infrastructure을 이용하는 기술개발은 초고속정보이용을 가능케하고 있다. 근래에 들어 인터넷을 기반으로 기본적인 활용인 문자, 음성 및 영상 전송 등의 데이터 전송뿐만 아니라, 근래에는 인터넷을 통한 remote control 및 monitoring system에 대한 연구가 활발히 진행되고 있다. 기존의 증류공정은 DCS(Dispersion Control System)로써 공정상태(온도, 압력, 유량, 레벨, 순도등)를 Control room까지 선로를 통하여 신호전달이 이루어지고 있다. 따라서, 제한된 지역에서만 I/O(Input/output)이 이루어지고 있다. 이로 인해 안전감시시스템의 효율성이 떨어지고 있는 게 사실이다. 본 연구에서는 PC기반의 프로그램을 바탕으로 인터넷을 이용한 remote control 및 monitoring system을 개발함으로써 close Network에서 Open Network으로 발전시켰다. 여기서 local plant의 안전시스템 알고리즘은 그대로 Server system에 도입하였으며 사용자의 실정에 맞게 손쉽게 설정을 할 수 있도록 확장성을 높였다. 이는 PC기반의 시스템을 구축함으로써 가능하게 된 것이다. 또한, 웹 상에서의 무차별적 접근으로부터 보호하기 위하여 감시 대상의 성질에 따라 프로그램상에서 차별적 접근형식을 택할 수 있으며, control room의 indicator들과 controller를 프로그램상에 그대로 이식시킴으로써 감시자에게 충분한 정보제공 및 원격제어가 가능하도록 하고있다.

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The Characteristic Improvement of Inverter Output for Static UPS (UPS용 인버터 출력특성 개선)

  • Kim, D.U.;Kim, Y.P.;Shin, H.J.;Baek, B.S.;Ryu, S.P.;Min, B.G.
    • Proceedings of the KIEE Conference
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    • 1998.07f
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    • pp.2051-2053
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    • 1998
  • In spite of nonlinear or step-changing load and line disturbances, the inverter for the UPS must provide the pure sinusoidal output voltage with low THD(Total Harmonics Distortion). This paper proposes an inverter controller for the UPS which has a good dynamic response characteristic and robustness for applying industrial world directly. The inverter output voltage is controlled instantaneously with a double regulation loop by a TMS320C31 Digital Signal Processor so that it has very good dynamic response for nonlinear or step-changing load and line disturbances. To improve the voltage utilization and response characteristics, the Space Vector Modulation(SVM) technique is adapted for the switching method of this system. The characteristics of the proposed control system were verified by simulations and experiments.

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Computer Simulation and Control performance evaluation for Feedback System of Ultra Precision Positioning by using Laser Interferometer (Laser Interferometer를 이용한 초정밀위치결정 피드백시스템의 컴퓨터 시뮬레이션 및 제어성능 평가)

  • Kim, Jae-Yeol;Kim, Young-Seok;Yoon, Sung-Un;Kwac, Lee-Ku;Han, Jae-Ho;You, Sin
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.68-74
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    • 2001
  • This system is composed of fine and coarse apparatus, measurement system and control system. Piezoelectric actuator is designed for fine positioning. We make a study of precision apparatus that is used in the various industrial machine. The study was carried out to develope a precision positioning apparatus, consisting of servo motor and piezoelectric actuator. Coarse positioning using lead screw is drived by servo motor. Control system output a signal from laser interferometer to amplifier of servo motor and piezoelectric actuator after digital signal processing(DSP). Resolution of this apparatus measure with laser interferometer. In this study, design method and control system with ultra precision position apparatus are researched. As the first step, we have estimated for control performance and system stability before an actual apparatus is manufactured by MATLAB with SIMULINK including various functions those are composed of pre-design and system modeling.

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Development of a Vegetable Transplanting Robot

  • Kang, Dong-Hyeon;Kim, Dong-Eok;Lee, Gong-In;Kim, You-Ho;Lee, Hye-Jin;Min, Young-Bong
    • Journal of Biosystems Engineering
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    • v.37 no.3
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    • pp.201-208
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    • 2012
  • Purpose: This study was conducted to develop a vegetable transplanting robot which transplants seedlings from a nursery tray to a plant pot using its four fingers. Method: The robot consists of the transplanting part, nursery tray moving part, plant pot moving part, main frame and controller. Two moving parts are controlled by the photo sensor and servo motor. The transplanting part was composed with two components; transporting device using E-MY2H(SMC Corp., Japan) for controlling finger position accurately and finger for transplanting the seedling. Results: Head lettuce using the transplanting robot was transplanted in 21 days after sowing based upon the seed shape measurement and removing examination. The optimal finger shape was thin pin type because it caused minimum damage to the roots of seedlings. Conclusions: The four inclined pin type was applied to remove the seedlings from the nursery tray. In addition, the transplanting capacity of the developed robot was 2800 pots per hour and the rate of success was 99% and above.