• Title/Summary/Keyword: Industrial Automation process

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Muti-Order Processing System for Smart Warehouse Using Mutant Ant Colony Optimization (돌연변이 개미 군집화 알고리즘을 이용한 스마트 물류 창고의 다중 주문 처리 시스템)

  • Chang Hyun Kim;Yeojin Kim;Geuntae Kim;Jonghwan Lee
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.3
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    • pp.36-40
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    • 2023
  • Recently, in the problem of multi-order processing in logistics warehouses, multi-pickup systems are changing from the form in which workers walk around the warehouse to the form in which goods come to workers. These changes are shortening the time to process multiple orders and increasing production. This study considered the sequence problem of which warehouse the items to be loaded on each truck come first and which items to be loaded first when loading multiple pallet-unit goods on multiple trucks in an industrial smart logistics automation warehouse. To solve this problem efficiently, we use the mutant algorithm, which combines the GA algorithm and ACO algorithm, and compare with original system.

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A Experiment Study on Selection the Optimal Condition for GMA Root-pass Welding in Overhead and Vertical Position (GMA 위보기 및 수직자세 초층용접 최적조건 선정에 관한 실험적 연구)

  • Kim, Ji-Sun;Kim, In-Ju;Kim, Ill-Soo
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.42-48
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    • 2012
  • Due to increase in demand of stable and long pipelines in natural gas industry, wide range of researches are being performed on automation welding to improved welding quality with respect to weld process parameters in real time measurement. In particular, the coupling between the pipe manufacturing process and location of the weld seam, the measured size of the gap that exists in the weld position and the weld angle depending on whether the movement of molten weld. This is due to absence of controlling welding penetration position, depending on the required size of the angle of the setting. In addition, the optimum welding conditions must be considered while selecting, the correlation between these variables and the systematic correlation has not yet been identified. Therefore, in most welded pipe root-pass weld solely depends on the experience of workers in relation to secure a stable weld quality. In this study, automation welding system is implemented to select a suitable root-pass STT (Surface Tension Transfer) welding method using the optimal welding conditions. To successfully accomplish this objective, there were various welding conditions used for welding experiment to confirm that the assessment required for construction through the pipe and automatic welding process is proposed to optimize this plan.

Using Neural Network Algorithm for Bead Visualization (뉴럴 네트워크 알고리즘을 이용한 비드 가시화)

  • Koo, Chang-Dae;Yang, Hyeong-Seok;Kim, Jung-Yeong;Shin, Sang-Ho
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.35-40
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    • 2013
  • In this paper, we propose the Tangible Virtual Reality Representation Method to using haptic device and feature to morphology of created bead from Flux Cored Arc Welding. The virtual reality was started to rising for reduce to consumable materials and welding training risk. And, we will expected maximize virtual reality from virtual welding training. In this paper proposed method is get the database to changing the input factor such as work angle, travelling angle, speed, CTWD. And, it is visualization to bead from extract to optimal morphological feature information to using the Neural Network algorithm. The database was building without error to extract data from automatic robot welder. Also, the Neural Network algorithm was set a dataset of the highest accuracy from verification process in many times. The bead was created in virtual reality from extract to morphological feature information. We were implementation to final shape of bead and overlapped in process by time to using bead generation algorithm and calibration algorithm for generate to same bead shape to real database in process of generating bead. The best advantage of virtual welding training, it can be get the many data to training evaluation. In this paper, we were representation bead to similar shape from generated bead to Flux Cored Arc Welding. Therefore, we were reduce the gap to virtual welding training and real welding training. In addition, we were confirmed be able to maximize the performance of education from more effective evaluation system.

Implementation of Automated Motor Fault Diagnosis System Using GA-based Fuzzy Model (유전 알고리즘기반 퍼지 모델을 이용한 모터 고장 진단 자동화 시스템의 구현)

  • Park, Tae-Geun;Kwak, Ki-Seok;Yoon, Tae-Sung;Park, Jin-Bae
    • Proceedings of the KIEE Conference
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    • 2005.05a
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    • pp.24-26
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    • 2005
  • At present, KS-1000 which is one of a commercial measurement instrument for motor fault diagnosis has been used in industrial field. The measurement system of KS-1000 is composed of three part : harmonic acquisition, signal processing by KS-1000 algorithm, diagnosis for motor fault. First of all, voltage signal taken from harmonic sensor is analysed for frequency by KS-1000 algorithm. Then, based on the result values of analysis skilled expert makes a judgment about whether motor system is the abnormality or degradation state. But the expert system such a motor fault diagnosis is very difficult to bring the expectable results by mathematical modeling due to the complexity of judgment process. In this reason, we propose an automation system using fuzzy model based on genetic algorithm(GA) that builded a qualitative model of a system without priori knowledge about a system provided numerical input output data.

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Development of hybrid controller combining JAVA and IEC61131-3 on reliable hardware

  • Kobayashi, Toshiko;Chun, Jae-Hong
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1123-1126
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    • 2005
  • This paper introduces the key features of NCS (Network based Control System), which is quite a new concept in the industrial automation market. Two control systems "DCS" and "PLC" have been recognized as control systems used for process and factory automation during the past decades. However, the market requires more complex functionality, such as monitoring and operation, alarm handling and notification from remote locations using the Web or e-mail. Besides enhancing functionality, interoperability between each device and system is highly required since network and engineering tools provided by many vendors do not cooperate with each others, so that lots of conversion, reconfiguration and reprogramming are required when expanding systems. NCS can meet this requirement, installing leading-edged IT technology using international standards for network and engineering environment. NCS, which is a harmony of web functionality, networkability and a reliable control function, enables information integration and responding to the market's requirements with agility and high reliability.

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ASIC for Ethernet based real_time communication in DCS

  • Nakajima, Takeshi
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1836-1839
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    • 2005
  • We have developed Ethernet based real-time communication systems called "Vnet/IP" for DCS which is the control system for process automation. This paper describes the features and the technologies of the ASIC which is utilized in the communication interface hardware for Vnet/IP. Vnet/IP has been developed for mission-critical communications. Hence it has real-time feature, high reliability and precise time synchronization capability. At the same time, it is able to deal with standard protocols without influence on mission-critical communications. The communication interface hardware has a host interface and dual redundant network interfaces. The host interface can be chosen PCI-bus or R-bus which is the proprietary internal bus developed for the high reliable redundant controller. Each network interface is a RJ45 connection with 1Gbps maximum in compliance with IEEE802.3.

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Experimental Performance Evaluation of Profibus-FDL and Implementation of Profibus Master Board (Profibus Master FDL 보드 구현과 파라미터 변경에 따른 성능평가)

  • Park, Jong-Min;Hong, Seung-Ho
    • Proceedings of the KIEE Conference
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    • 2002.11c
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    • pp.434-438
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    • 2002
  • Profibus is a open industrial communication system for a wide range of applications in manufacturing and process automation. In this study presented in this article, implementation of Profibus master board is implemented. Using an experimental model, this study investigates the relationship between network parameter in the Profibus data link layer and the network performance. Base on the results, this study suggests some factors that should be considered when a Profibus-based automation system is designed and implemented.

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A study on the application of computer used in a loom (직기에 있어서 Computer의 응용)

  • Jo, Baek-Hui;Kim, Gwang-Yeong;Kim, Jong-Su;Lee, Tae-Se
    • 한국기계연구소 소보
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    • s.19
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    • pp.171-180
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    • 1989
  • The automation of textile machinery in the fabric manufacture is strongly demanded in order to improve the industrial structure related to labour-force and cost curtailment, in addition, to keep step with the various and small production system and the consumption tendency requesting a high quality fabrics. In this thesis, the technology applying the computer to an air jet loom and characteristics obtained from it are derived. To efficently apply an automized and unmanned textile machinery, an air jet loom is equipped with the let-off, take-up and weft insertion device attached a central processing unit(CPU) which can automatically operate according to a program. As a result, an air jet loom is available for the factory automation, which has advantages including productivity promotion, high quality security, energy savings, specification & variety, efficient production control, in fabric manufacturing process.

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Job Resource relation-Net Modeling for the Simulation of FMS (유연 생산 시스템의 시뮬레이션을 위한 JR-Net 모델링)

  • Choi, Byoung-Kyu;Han, Kwan-Hee
    • IE interfaces
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    • v.8 no.3
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    • pp.61-73
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    • 1995
  • As the level of maunfacturing system automation increases, the issues of modeling and simulation of AMS(Automated Manufacturing System) are becoming more important. Proposed in this paper is the JR-Net(Job Resource relation-Net) modeling framework which naturally mimics the process of designing an AMS by FA(Factory Automation) engineers. Its main purpose is to provide a modeling tool which facilitate modeling work of AMS for FA engineers unfamiliar with simulation modeling. The proposed modeling scheme is based on the extensive observation that typical AMSs are built from the set of 'standard' components(or catalog items). As an application of the proposed model, two real examples of FMS('G7'FMS model plant, RPI FMS) are modeled by JR-Net, and in case of FMS model plant, a simulation program development procedure using JR-Net modeling results is explained. Finally, simulation result of FMS model plant is analyzed.

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Real-time Synchronization Between Two Industrial Dual-arm Robots (두 개의 산업용 양팔로봇간의 실시간 동기화 방법)

  • Choi, Taeyong;Kyung, Jinho;Do, Hyunmin;Park, Chanhun;Park, Dongil
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.12
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    • pp.1027-1033
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    • 2016
  • There is an increasing need for manufacturing systems to produce batches in small quantities. Such manufacturing systems are significantly difficult to develop with conventional automation equipment. Recently, several research groups have applied industrial dual-arm robots to cell production lines. A synchronization method for robots is necessary for the cell production process when robots work in a shared workspace. Conventional automation factories do not need this method because the main control system operates all of the machines or robots. However, our intended application for the developed robot is in small manufacturing environments that cannot install an expensive main control system. We propose an inexpensive and high-performance method with a simple digital in/out channel using a real-time communication protocol. The developed method was validated in a pilot production line for cellular phone packing.