• 제목/요약/키워드: Induction heating system

검색결과 195건 처리시간 0.022초

고주파 유도가열된 조선용 강판의 기계적 특성 연구 (A Study on the Mechanical Properties of Heated Plates by Induction Heating System)

  • 현충민;이명수;조시훈;장태원
    • Journal of Welding and Joining
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    • 제32권1호
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    • pp.47-52
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    • 2014
  • Due to of high intensity, lower noise and easy controllability of the heat, induction heating system became well known. Induction heating method has been suggested as substitute for the gas heat source and adopted in the automation of curved hull forming system. In this study, an investigation was accomplished to find the effects on the change of material properties when the induction heating was applied on the mild steel plate. Plates were heated using weaving method to get sufficiently heat affected zone and then cooled with water or in the air. The mechanical properties of the heated plate were evaluated. As results, the tensile test, impact test and microstructures satisfied the class rule.

5[kW]급 풀-브릿지 고주파 공진형 인버터를 이용한 고효율 유도가열 히터 개발 (Development a High-Efficiency Induction Heating Heater using a 5[kW] Class Full-Bridge High Frequency Resonant Inverter)

  • 권혁민;신대철
    • 전력전자학회논문지
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    • 제10권5호
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    • pp.481-487
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    • 2005
  • 제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating)전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파 교류를 발생시킬 수 있다. 본 논문에서는 절연체 용기 내에 특수 스텐레스 발열체부하를 수납하여 용기 외부의 고주파 공진형 인버터 접속의 워킹코일로부터 비접촉 상태로 전자유도 와전류를 구조체에 흘림으로서 발열하게 되는 새로운 유체가열방식을 제안한다. 그리고 5[kW]급 풀-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 고효율 스팀 발생장치의 개발과 시스템의 응용에 대해 논하였다.

급속 금형가열 시스템 개발을 위한 고주파 유도가열 과정의 유한요소해석 (Finite Element Analysis of Induction Heating Process for Development of Rapid Mold Heating System)

  • 황재진;권오경;윤재호;박근
    • 소성∙가공
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    • 제16권2호
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    • pp.113-119
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    • 2007
  • Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. Induction heating is an efficient way to heat material by means of an electric current that is caused to flow through the material or its container by electromagnetic induction. It has various applications such as heat treatment, brazing, welding, melting, and mold heating. The present study covers a finite element analysis of the induction heating process which can rapidly raise mold temperature. To simulate the induction heating process, the electromagnetic field analysis and transient heat transfer analysis are required collectively. In this study, a coupled analysis connecting electromagnetic analysis with heat transfer simulation is carried out. The estimated temperature changes are compared with experimental measurements for various heating conditions.

공진형 인버터를 이용한 2단 유도가열 시스템의 주파수제어에 관한 연구 (A Study on the Frequency Control on the Induction Heating System Using Two Step Resonant Inverter)

  • 유재훈;신대철
    • 조명전기설비학회논문지
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    • 제22권1호
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    • pp.95-103
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    • 2008
  • 제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating) 전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파교류(HFAC)를 발생시킬 수 있다. 본 논문에서는 1.5[kW]급 하프-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 2단 가열 과열증기 발생장치의 개발과 시스템의 응용에 대해 논하였다.

유도가열기용 직.병렬 공진 고주파 인버터의 설계 (Design of High Frequency Inverter with Series-parallel Load-Resonant for Induction Heating application)

  • 홍순일;손의식
    • 조명전기설비학회논문지
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    • 제14권6호
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    • pp.12-17
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    • 2000
  • IN induction heating system the high frequency operation allows a rapid response to current fluctuation in the inverter and result in improved welding quality. To work induction heating of nonferrous metals, a welding power supply is need high working frequency and high power. This paper is shown design technique for increasing working frequency in induction heating for welding coppers. A series-parallel resonate inverter consists of H-type bridges, each of whose arms is composed of a combination of two parallel IGBTs. Inverter operating with the fixed frequency is controlled by pulse width modulation (PWM). As switching adapted the Zero-Voltage Switching technique to reduce switching losses the system is high efficiency. The propose inverter has feature which is high efficiency for very wide load variations with a narrow range of duty cycle ratio control and load short circuit capability. Detailed experimental results obtained from a 48[V] output, 500[W] experimental inverter are presented to verify the concept.

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유도 가열용 SEPP 인버터의 특성 해석 (Analysis of SEPP type Inverter for Induction Heating)

  • 문창수;백승면;심광열
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1998년도 하계학술대회 논문집 F
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    • pp.1911-1913
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    • 1998
  • This paper has described about a SEPP Inverter for induction heating load. It is analyzed theoretically about the Inverter operation for induction heating. According to the parameters of induction heating load, it is proposed a method of circuit analysis and operation characteristics of the Inverter. In addition, the soft switching technology known as ZVS(Zero Voltage Switching) is used to reduce turn on and off loss at switching. The Proposed inverter shows it can be practically used as power source system for high frequency induction heating appliancs.

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온간 하이드로포밍 공정을 위한 시스템 설계 (Process Design for the Tubular Hydroforming at Elevated Temperatures)

  • 김봉준;박광수;손성만;이문용;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.226-229
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    • 2006
  • Process design has been performed for the warm hydroforming of light weight alloy tubes. For the heating of tubes, specially designed induction heating system has been adopted to ensure rapid heating of tubes. The induction heating system uses 30kHz frequency induction coil in order to concentrate the energy in the tube and prevent the energy loss. But the induced heat by the integrated heating system, consisting of induction coil, tube, pressure oil and dies, was normally not equally distributed over the length and circumference of the tube specimen, and consequent temperature distribution was non-uniform. So additional heating element has been inserted into the inside of the tube to maintain the forming temperature and reduce temperature drop due to heat loss to the molds. And for that heat loss, a heat insulation system has also been installed. The drop in flow stress at elevated temperatures results in lower internal pressure for hydroforming and lower clamping forces. The proposed warm hydroforming process has been successfully implemented when applying 6061 aluminum extruded tubes.

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고효율 유도가열형 전기온풍기에 관한 연구 (A Study on the Electrical Fan Heater using High Efficiency Induction Heating)

  • 신대철;우형균
    • 조명전기설비학회논문지
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    • 제26권3호
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    • pp.24-30
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    • 2012
  • A proposed the electrical fan heater using induction heating is innovative system which applied IH(Induction Heating) magnetic induction heating generated from induction-heated metallic package and high-frequency power circuit technique for thermal converse technique. In this occurs not burning, so that the working environment and deterioration of products can be improved. The existing heater that low efficiency by heated resistance or using fossil fuel of coal, diesel, kerosene has problems about burden for high cost price. In this paper are compared efficiency the existing heaters and designed electrical fan heaters using 3[kW]-Class full-bridge resonant inverter. In addition, action analysis and application of system are discussed.

고주파 공진형 인버터를 이용한 유도가열형 2단 히터 (Development a Two Step Heater Using Induction Heating Based on o High Frequency Resonant Inverter)

  • 신대철;권혁민
    • 조명전기설비학회논문지
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    • 제19권7호
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    • pp.81-86
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    • 2005
  • 제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating) 전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT 대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파교류(HFAC)를 발생시킬 수 있다. 본 논문에서는 1.5[kW]급 하프-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 2단가열 과열증기 발생장치의 개발과 시스템의 응용에 대해 논하였다.

고주파 유도 가열에 의한 판 변형의 간이 수치 해석 (Numerical Analysis of Plate Deformation by Induction Heating)

  • 장창두;김호경;하윤석
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2002년도 봄 학술발표회 논문집
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    • pp.311-318
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    • 2002
  • In this study, we developed an analysis method of plate forming by induction heating and verified the effectiveness of the present method through a series of experiments. The phenomena of the induction heating is a 3D transient problem coupled with electromagnetic, heat transfer, and elastoplastic large deformation analyses. To solve the problem, we suggest a proper model and an integrated system. Using the present analysis model, we can estimate the plate deformation in heating without experiments and simulate the plate bending process of induction heating.

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