• 제목/요약/키워드: Induction heating

검색결과 576건 처리시간 0.029초

고주파 공진형 인버터를 이용한 유도가열형 2단 히터 (Development a Two Step Heater Using Induction Heating Based on o High Frequency Resonant Inverter)

  • 신대철;권혁민
    • 조명전기설비학회논문지
    • /
    • 제19권7호
    • /
    • pp.81-86
    • /
    • 2005
  • 제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating) 전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT 대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파교류(HFAC)를 발생시킬 수 있다. 본 논문에서는 1.5[kW]급 하프-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 2단가열 과열증기 발생장치의 개발과 시스템의 응용에 대해 논하였다.

공진형 인버터를 이용한 2단 유도가열 시스템의 주파수제어에 관한 연구 (A Study on the Frequency Control on the Induction Heating System Using Two Step Resonant Inverter)

  • 유재훈;신대철
    • 조명전기설비학회논문지
    • /
    • 제22권1호
    • /
    • pp.95-103
    • /
    • 2008
  • 제안한 유도가열 시스템은 증류탑 장치에 사용되는 특수충진체에 의한 열교환기술과 IH(Induction-Heating) 전자유도가열용의 특수한 고주파 전력회로 기술을 응용한 차세대 가열방식이다. 특히 일체의 연소과정이 없다는 점에서 작업환경의 개선이 가능하며 본 기술은 IGBT대응의 고주파 인버터를 사용하여 상용교류로부터 수[kHz]의 고주파교류(HFAC)를 발생시킬 수 있다. 본 논문에서는 1.5[kW]급 하프-브릿지 공진형 인버터 시스템과 공진부하의 동작해석, 특성분석 및 본 시스템을 이용한 2단 가열 과열증기 발생장치의 개발과 시스템의 응용에 대해 논하였다.

고효율 유도가열 전열장치 개발에 관한 연구 (The Study of Induction Heating Apparatus with High Efficiency)

  • 조현섭
    • 한국정보전자통신기술학회논문지
    • /
    • 제9권2호
    • /
    • pp.185-189
    • /
    • 2016
  • 에너지 절약형 전열제품 개발은 유가상승에 따라 국가의 최대 현안으로 꼽히고 있다. 따라서 최근에는 이러한 문제점들을 대처하기 위해 전기를 이용한 난방장치에 대한 에너지의 효율적 사용측면에서 경제성과 안정성을 높이기 위한 지속적인 연구 연구개발이 이루어지고 있고, 특히 고성능 및 신기능 소재에 대한 기술개발이 활발히 이루어지고 있다. 본 논문은 에너지 전달특성이 우수한 전열제품 개발에 관한 것으로 고효율 유도가열 장치에 관한 연구이다. 유도가열은 전자유도현상을 이용한 것으로 기존의 전도나 대류와 같은 열전달 방식과는 전혀 다르게 중간매질이 없이 피가열물에 직접 흡수되어 열로 전환되므로 급속, 균일하게 가열시키는 특징을 가진다. 또한 고주파 유도가열은 다양한 구조 설계가 가능하므로 가열 발열체를 적절히 활용하면 피가열물만을 집중가열 하는 것이 가능하다.

실사이드 부품의 롤포밍공정에서 고주파유도가열 부가조건에 따른 기계적 특성 및 미세조직 평가 (Characteristics of Mechanical Properties and Micro Structure according to High-Frequency Induction Heating Conditions in Roll Forming Process of a Sill Side Part)

  • 김근영;최이존;신현일;조준행;이창훈;강명창
    • 한국기계가공학회지
    • /
    • 제16권6호
    • /
    • pp.87-94
    • /
    • 2017
  • Hot stamping processes are possible for tensile strength 1.4 GPa but the strength reduction is appeared from the cooling performance unbalance. And the strength of roll forming process is below than that of hot stamping process owing to using the steel which is lower strength of boron steel. In this study, We provide roll forming process asssisted high-frequency induction heating to solve the problem of conventional one. The experiments were carried out at under various sill side part conditions: high-frequency induction heating conditions of 15, 18, 21, 24, 27 and 30 kW. The high-frequency induction heating temperature was checked with Infrared camera and the sill side parts of mechanical properties and microstructure were measured. The heating temperature of high frequency induction was measured to max $850^{\circ}C$ under the coil power of 30 kW. The tensile strength was 1.5 GPa and hardness was 490 Hv. The martensite structure was discovered under coil power of 30 kW. The weight of steel material sill side having thickness 1.5 mm and the boron steel sill side having thickness 1.2 mm were compared to weight effect. The boron steel sill side reduced 11.5% compared to steel. Consequently, manufacturing process of 1.5 giga-grade's sill side part was successfully realized by the roll forming assisted high-frequency induction heating methods.

Power Tracking Control of Domestic Induction Heating System using Pulse Density Modulation Scheme with the Fuzzy Logic Controller

  • Nagarajan, Booma;Sathi, Rama Reddy;Vishnuram, Pradeep
    • Journal of Electrical Engineering and Technology
    • /
    • 제9권6호
    • /
    • pp.1978-1987
    • /
    • 2014
  • Power requirement to the induction heating system varies during the heating process. A closed loop control is required to have a smooth control over the power. In this work, a constant frequency pulse density modulation based power tracking control scheme for domestic induction heating system is developed using the Fuzzy Logic Controller. In the conventional power modulation schemes, the switching losses increase with the change in the load. The proposed pulse density modulation scheme maintains minimum switching losses for the entire load range. This scheme is implemented for the class-D series resonant inverter system. Fuzzy logic controller based power tracking control scheme is developed for domestic induction heating power supply for various power settings. The open loop and closed loop simulation studies are done using the MATLAB/Simulink simulation tool. The control logic is implemented in hardware using the PIC16F877A microcontroller. Fuzzy controller tracks the set power by changing the pulse density of the gate pulses applied to the inverter. The results obtained are used to know the effectiveness of the fuzzy logic controller to achieve the set power.

Ni-Al계 금속간화합물의 고주파 연소합성코팅에 미치는 볼 밀링의 영향 (Effects of Ball Milling for Elemental Powders on Ni-Al based Intermetallics Coating on Mild Steel through Induction Heating Process)

  • 이한영;박원규
    • Tribology and Lubricants
    • /
    • 제33권6호
    • /
    • pp.296-302
    • /
    • 2017
  • Ball milling of elemental powders in advance and using an induction heating system for intermetallic coatings are known to enhance the reactivity of combustion synthesis. In this work, the effects of simultaneously applying these two incentive methods on the properties of intermetallic coatings are studied. Ni-Al powder compacts ball-milled with three different ball-to-powder weight ratio mixtures are synthesized and coated on mild steel by combustion synthesis in an induction heating system. Consequently, similar to an electrical heating system, the positive effects of ball milling on the combustion synthesis are confirmed in the induction heating system. The enhancement in synthetic reactivity achieved by applying the two incentive methods at the same time is greater than that by applying each incentive method separately. In particular, the enhancement is remarkable at low reaction temperature. However, there are limitations to improving the reactivity by simultaneously applying the two incentive methods to the combustion synthesis, unlike the reaction temperature. The microstructure and hardness of the coating layer are both influenced by the ball-charging ratio employed in the ball-milling process.

이차전지 수분 제거용 유도가열 양산 시스템 개발에 관한 연구 (A Study on the Development of Induction Heating Mass Production System for Moisture Removal of Secondary Battery)

  • 지완근;김성환;정해영;이석현
    • 한국전기전자재료학회논문지
    • /
    • 제36권1호
    • /
    • pp.42-48
    • /
    • 2023
  • Abstract: In this study, an induction heating system using resonance is developed to remove remaining moisture and contaminations which could be generated during fabricating secondary batteries. This system is composed of power supply and induction coil. Power supply needs an oscillator, zero crossing detection, frequency tracking function, and induction coil needs a dummy coil to obtain a uniform temperature distribution. It is very important to obtain a uniform heating temperature distribution of battery cell case in the induction heating system before pouring electrolyte into battery cell. Experimental results show a temperature distribution deviation of below 1℃ in the external position of battery cell cases. As well, the temperature of battery cell itself shows distribution of 40℃±3℃.

P/M법과 유도가열법을 이용한 A1 Foam 재료의 기공제어 (Control of Cell Morphology of Al Foams fabricated by P/M Method and Induction Heating)

  • 윤성원;이승후;강충길
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2001년도 추계학술대회 논문집
    • /
    • pp.289-292
    • /
    • 2001
  • Aluminium foams, having a closed cell structure, fabricated by applying the powder compact method and an induction heating were studied. The powdered A6061 mixed with the powdered titanium hydride as a foaming agent was hot pressed into a foamable precursor. The resulting precursor was foamed by induction heating up to desired temperature. The effects of the titanium hydride content ($0.3{\~}1.5 wt.\%$), pressing pressure of the foamable precursor material (50-150kN), the forming temperature ($610{\~}690^{\circ}C$) and heating rate during foaming on the expansion behavior of the foam were investigated.

  • PDF

임피던스 경계조건을 이용한 유도가열 시스템의 해석 (Analysis of Induction Heating System using the Impedance Boundary Condition)

  • 김우균;오수익
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1998년도 춘계학술대회논문집
    • /
    • pp.258-261
    • /
    • 1998
  • Induction heating is commonly used in process heating prior to metal working and in heat treationg, welding, and melting. For an analysis of induction heating system, it is necessary to calculate eddy currents in conductors induced by a source current. This study examines the use of the Impedance Boundary Condition for the reduction of the field problem encountered in the computation of eddy currents in non-magnetic and magnetic conductors with small penetration depths to a simpler exterior problem. The electric field intensities on the conductor surfaces computed by using the IBC are compared with the values obtained from the full region solution (i.e. without the use of IBC) and those agree well with the latter.

  • PDF