• Transactions of Materials Processing
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• v.12 no.7
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• pp.654-661
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• 2003

A monobloc TDS(Tube Drive Shaft) has been developed by using the rotary swaging process which is one of the incremental forming process. In order to estimate the developed TDS performance characteristics such as natural frequency, strength, stiffness and mass, finite element analysis has been carried out using commercial software, MSC/NASTRAN. The calculated performance characteristics have been compared with analysis results of SDS(Solid Drive Shaft) to know how much improve the performance characteristics. Also the sensitivity analyses of design parameters for the tube length and diameter have been performed. From the analysis results, it was found that the TDS allowed for a high frequency and could be designed to be much lighter than SDS. This advantage can give possibility to tune the NVH (Noise-Vibration-Harshness) characteristics.

• 기계와재료
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• v.23 no.3
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• pp.48-81
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• 2011

점진성형(Incremental Forming)기술은 고대 대장간에서 대장장이들이 소재를 두드려 조금씩 변형시켜 원하는 농기구나 검을 만드는 것부터 라고 할 수 있으며, 판재를 원하는 형상으로 조금씩 두드려 환기통 등을 제조하는 것들로부터 쉽게 찾아볼 수 있는 일반적인 성형기술이다. 다른 성형기술과 마찬가지로 점진성형 기술 또한 균일한 품질의 제품을 대량으로 생산하기 위해 고속생산이 필요하게 되면서부터 고효율 성형기술이 개발 활용되고 있으며 소재와 장비 등 기반기술과 에너지 환경 보호를 위한 제조공정의 최적화를 위해 점점 발전하면서 점진성형 기술 또한 지속적으로 발전하고 있다. 그러나, 현재 개발의 중심에 있는 고효율 점진성형기술 대부분은 소재를 회전시킴과 동시에 영구변형을 유도하기 때문에 다른 성형기술에 비해 공정변수가 많으며 그 영향이 매우 크다. 따라서, 경험적 지식(노하우)에만 의존하는 것은 신소재 신공정 개발에 어려움이 많으므로 이론적 해석기술의 필요성은 더욱 높다. 반면, 소재의 변형과 회전이 함께 이루어지므로 이론적 해석 난이도가 높아 공정분석과 변수선정을 위한 수치해석기술 또한 상대적으로 뒤쳐져 있다. 본고에서는 점차 증가되고 있는 고효율 점진성형기술의 종류를 알아보고 실제적 기술향상을 위해 개발되고 있는 수치해석 기술에 대해 정리하고자 한다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.8
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• pp.2113-2122
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• 1994

The 3-D FEM analysis for simulating the stamping operation of planar anisotropic sheet metals with arbitrarily-shaped tools is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-normal, which compatibly describes arbitrary tool surfaces and FEM meshes without depending on the explicit spatial derivatives of tool surfaces. The consistent full set of governing relations, comprising equilibrium equation and mesh-normal geometric constraints, is appropriately linearized. The linear triangular elements are used for depicting the formed sheet, based on membrane approximation. Barlat's non-quadratic anisotropic yield criterion(strain-rate potential) is employed, whose in-plane anisotropic properties are taken into account with anisotropic coefficients and non-quadratic function parameter. The planar anisotropic finite element formulation is tested with the numerical simulations of the stamping of an automotive hood inner panel and the drawing of a hemispherical punch. The in-plane anisotropic effects on the formability of both mild steel and aluminum alloy sheet metals are examined.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.14-17
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• 1999

The wrinkling behavior of a thin sheet with perfect geometry is a kind of compressive instability. The compressive instability is influenced by many factors such as stress state mechanical properties of the sheet material geometry of the body contact conditions and plastic anisotropy. The analysis of compressive instability in plastically deforming body is difficult considering all the factors because the effects of the factors are very complex and the instability behavior may show wide variation for small deviation of the factors. In this study the bifurcation theory is introduced for the finite element analysis of puckering initiation and growth of a thin sheet with perfect geometry. All the above mentioned analysis and the post-bifurcation behavior is analyzed by introducing the branching scheme proposed by Riks. The finite element formulation is based on the incremental deformation theory and elastic-plastic material modeling. in order to investigate the effect of plastic anisotropy on the compressive instability a square plate that is subjected to compression in one direction and tension in the other direction is analyzed by the above-mentionedfinite element analysis. The critical stress ratios above which the buckling does not take place are found for various plastic anisotropic modeling method and discussed. Finally the effect of plastic anisotropy on the puckering behavior in the spherical cup deep drawing process is investigated.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.171-175
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• 2005

Automotive parts manufacturers are doing their best to strengthen the competitiveness. They are developing a large variety of new manufacturing technologies to reduce the manufacturing cost. Combined One Body Stamping(C.O.B.S) is one of the remarkable technologies to reduce production cost. C.O.B.S makes possible to form several parts together in a process using only one die set while conventional stamping demands the same number of die sets to the number of parts. But the deformation mechanism in C.O.B.S is more complicated because the interactions between blanks. So the interaction effects should be considered in the stage of initial blank shape design. In the study, a blank design method to consider the interactions between blanks was proposed and verified through the simulations and experiments. A commercial incremental FE code, LS-Dyna, was used to simulate the C.O.B.S Process. And a reverse one step FE code, Hyper Form, was used to predict initial blank shape. The boundary conditions of the reverse one step FE analysis were determined by the proposed method.

• Computers and Concrete
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• v.8 no.4
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• pp.371-388
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• 2011

In this paper, time-continuous constitutive equations for strain rate-dependent materials are presented first, among which those for the overstress and the consistency viscoplastic models are considered. By allowing the stress states to be outside the yield surface, the overstress viscoplastic model directly defines the flow rule for viscoplastic strain rate. In comparison, a rate-dependent yield surface is defined in the consistency viscoplastic model, so that the standard Kuhn-Tucker loading/unloading condition still remains true for rate-dependent plasticity. Based on the formulation of the consistency viscoplasticity, a computational elasto-viscoplastic constitutive model is proposed for the short fiber-reinforced fresh cementitious paste for extrusion purpose. The proposed constitutive model adopts the von-Mises yield criterion, the associated flow rule and nonlinear strain rate-hardening law. It is found that the predicted flow stresses of the extrudable fresh cementitious paste agree well with experimental results. The rate-form constitutive equations are then integrated into an incremental formulation, which is implemented into a numerical framework based on ANSYS/LS-DYNA finite element code. Then, a series of upsetting and ram extrusion processes are simulated. It is found that the predicted forming load-time data are in good agreement with experimental results, suggesting that the proposed constitutive model could describe the elasto-viscoplastic behavior of the short fiber-reinforced extrudable fresh cementitious paste.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.42 no.3
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• pp.15-24
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• 2019

Fair Allocation of profits or costs arising from joint participation by multiple individuals or entities with different purposes is essential for their continuing involvement and for their dissatisfaction reduction. In this research, fair allocation of the profits of forming a grand coalition in Three-Echelon Supply Chain (TESC) game that is composed of manufacturer, distributor and retailer, is studied. In particular, the solutions of the proportional method of profit, the proportional method of marginal profit, and Shapley value based on cooperative game theory are proved to be in the desirable characteristics of the core. The proportional method of profit and the proportional method of marginal profit are often used because of their ease of application. These methods distribute total profit in proportion to profits or marginal profits of each game participant. In addition, Shapley value can be defined as the average marginal profit when one game player is added at a time. Even though the calculation of the average of all possible marginal profits is not simple, Shapley value are often used as a useful method. Experiments have shown that the solution of the incremental method, which calculates the marginal cost of adding game players in the order of manufacturers, distributors and retailers, does not exist in the core.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2006.06a
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• pp.19-29
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• 2006

Drying is the least developed of all unit operations of paper and board manufacture. While groundbreaking developments were Introduced during the several past decades in forming, pressing and calendering, no radical changes occurred in drying. The cylinder-drying technology is now more than 200 years old and, while it was subject to many incremental improvements, many of its inherent problems persist. We believe that conventional drying is now approaching the end of its life and the industry is ready for a major breakthrough in drying. Indeed several innovative technologies already exist at various stages of development or commercialization. In general, the novel drying technologies are striving to increase the drying rate, improve the product quality and boost the energy efficiency of drying. A novel, drying method, $Papridry^{TM}$, which combines conductive and convective heat transfer to obtain very high drying rates, is at an advanced stage of development at Paprican. The results obtained when drying printing paper ana board on a self-standing pilot $Papridry^{TM}$ machine and on the pilot paper machine equipped with a tandem of two $Papridry^{TM}$ units demonstrate both, the high drying rate and improved product quality achieved by using this drying method. A mathematical model of this operation has been developed and the software compiled with this model was used to calculate the effect of installing a $Papridry^{TM}$ unit into an existing dryer section. The model also allows to calculate the z-direction distribution of moisture and temperature at various points of the dryer section.

• Transactions of Materials Processing
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• v.15 no.6 s.87
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• pp.445-452
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• 2006

In most of automobile body panel manufacturing, trimming process is generally performed before flanging. To find feasible trimming line is crucial in obtaining accurate edge profile after flanging. Section-based method develops blank along manually chosen section planes and find trimming line by generating loop of end points. This method suffers from inaccurate results of edge profile. On the other hand, simulation-based method can produce more accurate trimming line by iterative strategy. In this study, new fast simulation-based method to find feasible trimming line is proposed. Finite element inverse method is used to analyze the flanging process because final shape after flanging can be explicitly defined and most of strain paths are simple in flanging. In utilizing finite element inverse method, the main obstacle is the initial guess generation for general mesh. Robust initial guess generation method is developed to handle genera] mesh with very different size and undercut. The new method develops final triangular mesh incrementally onto the drawing tool surface. Also in order to remedy mesh distortion during development, energy minimization technique is utilized. Trimming line is extracted from the outer boundary after finite element inverse method simulation. This method has many advantages since trimming line can be obtained in the early design stage. The developed method is verified by shrink/stretch flange forming and successfully applied to the complex industrial applications such as door outer flanging process.

• Asian Pacific Journal of Cancer Prevention
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• v.14 no.3
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• pp.1879-1887
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• 2013

To investigate the level of genotoxicity over Bangkok atmosphere, $PM_{10}$ samples were collected at the Klongchan Housing Authority (KHA), Nonsree High School (NHS), Watsing High School (WHS), Electricity Generating Authority of Thailand (EGAT), Chokchai 4 Police Station (CPS), Dindaeng Housing Authority (DHA) and Badindecha High School (BHS). For all monitoring stations, each sample covered a period of 24 hours taken at a normal weekday every month from January-December 2006 forming a database of 84 individual air samples (i.e. $12{\times}7=84$). Atmospheric concentrations of low molecular weight PAHs (i.e. phenanthrene, anthracene, pyrene and fluoranthene) were measured in $PM_{10}$ at seven observatory sites operated by the pollution control department of Thailand (PCD). The mutagenicity of extracts of the samples was compared in Salmonella according to standard Ames test method. The dependence of the effects on sampling time and on sampling location was investigated with the aid of a calculation of mutagenic index (MI). This MI was used to estimate the increase in mutagenicity above background levels (i.e. negative control) at the seven monitoring sites in urban area of Bangkok due to anthropogenic emissions within that area. Applications of the AMES method showed that the average MI of $PM_{10}$ collected at all sampling sites were $1.37{\pm}0.10$ (TA98; +S9), $1.24{\pm}0.08$ (TA98; -S9), $1.45{\pm}0.10$ (TA100; +S9) and $1.30{\pm}0.09$ (TA100; -S9) with relatively less variations. Analytical results reconfirm that the particulate PAH concentrations measured at PCD air quality monitoring stations are moderately low in comparison with previous results observed in other countries. In addition, the concept of incremental lifetime particulate matter exposure (ILPE) was employed to investigate the potential risks of exposure to particulate PAHs in Bangkok atmosphere.