• Title/Summary/Keyword: In-process Monitoring

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Development of Integrated Variable Sampling Interval Engineering Process Control & Statistical Process Control System (가변 샘플링간격 EPC/SPC 결합시스템의 개발)

  • Lee, Seong-Jae;Seo, Sun-Geun
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2005.05a
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    • pp.723-729
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    • 2005
  • Traditional statistical process control(SPC) applied to discrete part industry in the form of control charts can look for and eliminate assignable causes by process monitoring. On the other hand, engineering process control(EPC) applied to the process industry in the form of feedback control can maintain the process output on the target by continual adjustment of input variable. This study presents controlling and monitoring rules adopted variable sampling interval(VSI) to change sampling intervals in a predetermined fashion on the predicted process levels for integrated EPC and SPC systems. Twelve rules classified by EPC schemes(MMSE, constrained PI, bounded or deadband adjustment policy) and type of sampling interval combined with EWMA chart of SPC are proposed under IMA(1,1) disturbance model and zero-order (responsive) dynamic system. The properties of twelve control rules under three patterns of process change(sudden shift, drift and random shift) are evaluated and discussed through simulation and control rules for integrated VSI EPC and SPC systems are recommended.

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Pre-diagnosis Management in WSN based Portable Healthcare Monitoring System (무선센서네트워크 기반 휴대용 헬스케어 모니터링 시스템을 위한 휴대폰 자체 간이진단 관리)

  • Hii, Pei-Cheng;Lee, Seung-Chul;Chung, Wan-Young
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2009.10a
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    • pp.538-541
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    • 2009
  • Increasing of number of people who suffered from long term chronic diseases which required frequent daily health monitoring and body check up in conjunction with the trendy uses of mobile phones and Personal Digital Assistants (PDAs) in various ubiquitous computing had make portable healthcare system a well known application today. A mobile phone based portable healthcare monitoring system with multiple vital signals monitoring ability at real time in WSN and CDMA network is developed. This system carries out real time monitoring and local data analysis process in the mobile phone. Any detection of abnormal health condition and diagnosis at earlier stage will reduce the risk of patient's life. As an extension to the existing model, a pre-diagnosis management system (PDMS) is designed to minimize the time consuming in pre-diagnosis process in the hospital or healthcare center. An alert is sent to the web server at the healthcare center when the patient detects his health is at critical state where the immediate diagnosis is needed. Preparation of diagnosis equipments and arrangement of doctor and nurses at the hospital side can be done earlier before the arrival of patient at the hospital with the help of PDMS. An efficient pre-diagnosis management increases the chances of diseases recovery rate as well.

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Study on the Welding Mode Transition Phenomena in Monitoring Plasma-MIG Hybrid Welding (Plasma-MIG 하이브리드 용접에서 용적 이행모드 현상 모니터링에 대한 연구)

  • Lee, Jong Jung;Park, Young Whan
    • Journal of Welding and Joining
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    • v.35 no.3
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    • pp.75-81
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    • 2017
  • Recently in the welding field, the establishment of unmanned and automated systems are rapidly developing. Accurate interpretation of the welding phenomenon is applied a number of monitoring systems. In this paper, butt welding (6t) type I using Plasma-MIG welding was carried out. And we evaluated characteristics of the Al-5083 aluminium alloy in Plasma-MIG hybrid welding. Process variables including the plasma current, MIG voltage, wire feeding rate and the welding speed were used. Butt welding was conducted 1 pass. Argon gas was used as the protective gas that results from the experiment were able to achieve full penetration. In addition to monitoring the welding process occurring during MIG welding current, welding votage and Plasma current, voltage were collected in real time, the photodiode and CCD cameras observing the phenomenon that the welding is in progress were measured using a quantity of light.

Multivariate Monitoring of the Metal Frame Process in Mobile Device Manufacturing (실시간 설비데이터를 활용한 휴대폰 메탈 프레임 공정의 다변량 모니터링)

  • Kang, Seong Hyeon;Kim, Seoung Bum
    • Journal of Korean Institute of Industrial Engineers
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    • v.42 no.6
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    • pp.395-403
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    • 2016
  • In mobile industry, using a metal frame of devices is rapidly increased for thin and stylish designs. However, fabricating metal is one of the difficult processes because the sophisticated control of equipment is required during the whole machining time. In this study, we present an efficient multivariate monitoring procedure for the metal frame process in mobile device manufacturing. The effectiveness of the proposed procedure is demonstrated by real data from the mobile plant in one of the leading mobile companies in South Korea.

The first application of modified neutron source multiplication method in subcriticality monitoring based on Monte Carlo

  • Wang, Wencong;Liu, Caixue;Huang, Liyuan
    • Nuclear Engineering and Technology
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    • v.52 no.3
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    • pp.477-484
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    • 2020
  • The control rod drive mechanism needs to be debugged after reactor fresh fuel loading. It is of great importance to monitor the subcriticality of this process accurately. A modified method was applied to the subcriticality monitoring process, in which only a single control rod cluster was fully withdrawn from the core. In order to correct the error in the results obtained by Neutron Source Multiplication Method, which is based on one point reactor model, Monte Carlo neutron transport code was employed to calculate the fission neutron distribution, the iterated fission probability and the neutron flux in the neutron detector. This article analyzed the effect of a coarse mesh and a fine mesh to tally fission neutron distributions, the iterated fission probability distributions and to calculate correction factors. The subcriticality before and after modification is compared with the subcriticality calculated by MCNP code. The modified results turn out to be closer to calculation. It's feasible to implement the modified NSM method in large local reactivity addition process using Monte Carlo code based on 3D model.

A study on monitoring and control in laser transformation hardening process (레이저 표면 경화 공정의 계측 및 제어에 관한 연구)

  • 우현구;조형석;한유희
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.883-888
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    • 1993
  • This paper proposes a monitoring method using an infrared temperature sensor in laser surface hardening process. To investigate the validity of the method a series of experiments are performed for various conditions. The experimental results show that the surface temperature depends upon the laser power, travelling speed and surface conditions of a specimen. Especially, the laser surface hardening process is greatly influenced by the surface conditions of the specimen, such as coating thickness and materials.

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The Development of a Fault Diagnosis Model based on the Parameter Estimations of Partial Least Square Models (부분최소제곱법 모델의 파라미터 추정을 이용한 화학공정의 이상진단 모델 개발)

  • Lee, Kwang Oh;Lee, Chang Jun
    • Journal of the Korean Society of Safety
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    • v.34 no.4
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    • pp.59-67
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    • 2019
  • Since it is really hard to construct process models based on prior process knowledges, various statistical approaches have been employed to build fault diagnosis models. However, the crucial drawback of these approaches is that the solutions may vary according to the fault magnitude, even if the same fault occurs. In this study, the parameter monitoring approach is suggested. When a fault occurs in a chemical process, this leads to trigger the change of a process model and the monitoring parameters of process models is able to provide the efficient fault diagnosis model. A few important variables are selected and their predictive models are constructed by partial least square (PLS) method. The Euclidean norms of parameters of PLS models are estimated and a fault diagnosis can be performed as comparing with parameters of PLS models based on normal operational conditions. To improve the monitoring performance, cumulative summation (CUSUM) control chart is employed and the changes of model parameters are recorded to identify the type of an unknown fault. To verify the efficacy of the proposed model, Tennessee Eastman (TE) process is tested and this model can be easily applied to other complex processes.

Estimation of the Change Point in Monitoring the Mean of Autocorrelated Processes

  • Lee, Jae-Heon;Han, Jung-Hee;Jung, Sang-Hyun
    • Communications for Statistical Applications and Methods
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    • v.14 no.1
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    • pp.155-167
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    • 2007
  • Knowing the time of the process change could lead to quicker identification of the responsible special cause and less process down time, and it could help to reduce the probability of incorrectly identifying the special cause. In this paper, we propose the maximum likelihood estimator (MLE) for the process change point when a control chart is used in monitoring the mean of a process in which the observations can be modeled as an AR(1) process plus an additional random error. The performance of the proposed MLE is compared to the performance of the built-in estimator when they are used in EWMA charts based on the residuals. The results show that the proposed MLE provides good performance in terms of both accuracy and precision of the estimator.

A Study on the Temperature Distribution and Deformation of Case in Shrinkage Fit Process(II) - Deformation Measurement and Deformation Analysis Model - (열박음 공정이 케이스의 온도분포 및 변형에 미치는 영향(II) - 변형 계측 및 변형 해석 모델 정립 -)

  • 장경복;정진우;강성수;최규원;박찬우;조상명
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.492-498
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    • 2001
  • In the previous study, temperature monitoring of case about shrinkage fit process was performed and heat transfer model was developed in detail by feedback and tuning among monitoring result, process investigation, and analysis result. The gap element in contact between case and core was effectively used in analysis model. In present study, following things are performed to solve deformation of case due to shrinkage fit process on the basis of previous result. Above all, mechanical material properties of case are measured by case specimen for deformation analysis considering weldment of case. Deformation of case before and after shrinkage fit process is measured, too. Three dimensional deformation model is developed by the comparison and inspection between these experimental data and analysis results. Deformation analysis is simulated with the result of heat transfer analysis, in other words, non-coupled analysis is used. Finally the countermeasure for deformation is brought up through those.

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A Basic Study on the Monitoring of Grinding Burn by Grinding Power Signatures (연삭동력에 의한 Grinding Burn 검지를 위한 기초적 연구)

  • 김건희;이재경;안상욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.194-199
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    • 1996
  • Grinding burn formed on the ground surface is related to the maximum temperature of workpiece surface and wheel temperature in the grinding process. The thermal characteristics of workpiece and grinding conditions on the surface temperature of the oxidation growing layer after get out of contact with the grinding wheel. The assumption used in grinding power signatures leads to the local temperature distribution between grinding wheel and workpiece, i.e., a single curve determines temperatures anywhere within the grinding wheel at anytime. This information is useful in the study of the grinding bum penetration into the wheel and thus provides an presentation of grinding trouble monitoring for the burning. On the basis of grinding power signatures in the wheel, thermally optimum conditions are defined and controlled. To cope with grinding burn, the use of grinding power signatures is an effective monitoring systems when occurring the grinding process. In this paper, the identified parameters suggested in this study which are derived from the grinding power signatures are presented.

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