• Title/Summary/Keyword: In-process Electrolytic

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Influence of Electrolytic KF on the Uniform Thickness of Oxide Layers Formed on AZ91 Mg Alloy by Plasma Electrolytic Oxidation

  • Song, Duck-Hyun;Lim, Dae-Young;Fedorov, Vladimir;Song, Jeong-Hwan
    • Korean Journal of Materials Research
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    • v.27 no.9
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    • pp.495-500
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    • 2017
  • Oxide layers were formed by an environmentally friendly plasma electrolytic oxidation (PEO) process on AZ91 Mg alloy. PEO treatment also resulted in strong adhesion between the oxide layer and the substrate. The influence of the KF electrolytic solution and the structure, composition, microstructure, and micro-hardness properties of the oxide layer were investigated. It was found that the addition of KF instead of KOH to the $Na_2SiO_3$ electrolytic solution increased the electrical conductivity. The oxide layers were mainly composed of MgO and $Mg_2SiO_4$ phases. The oxide layers exhibited solidification particles and pancake-shaped oxide melting. The pore size and surface roughness of the oxide layer decreased considerably with an increase in the concentration of KF, while densification of the oxide layers increased. It is shown that the addition of KF to the basis electrolyte resulted in fabricating of an oxide layer with higher surface hardness and smoother surface roughness on Mg alloys by the PEO process. The uniform thickness of the oxide layer formed on the Mg alloy substrates was largely determined by the electrolytic solution with KF, which suggests that the composition of the electrolytic solution is one of the key factors controlling the uniform thickness of the oxide layer.

Treatment of Ballast Water By Filtration -Ultraviolet radiation-Electrolytic Process (FUE 공정에 의한 Ballast Water처리)

  • 박상호;김억조;박성진;김인수
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.8 no.2
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    • pp.23-27
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    • 2002
  • Reballasting at sea, as recommended by the IMO guidelines, currently provides the best-available measure to reduce the risk of transfer of harmful aquatic organisms, but is subject to serious ship-safety limits. It is therefore extremely important that alternative, effective ballast water management and treatment methods are developed as soon as possible, to replace reballasting at sea. Filtration-Ultraviolet radiation-Electrolytic process (FUE) was evaluated for disinfection of seawater used In ballast water Optimal current density and UV light intensity were 2.0A/dm$^2$ and, 220㎼/$\textrm{cm}^2$/m with which 100% reduction time was 2sec in a Ultraviolet radiation-Electrolytic process. This study showed that FUE process was effective for the disinfection of commonly isolated bacteria and bacillus from ballast water.

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Theoretical Considerations on an Electrolytic Reduction Process for Reducing Spent Oxide Fuel

  • Park B. H.;Seo C. S.;Jung K.-J.;Park S. W.
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2005.11b
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    • pp.86-91
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    • 2005
  • A metal product obtained from an electrolytic reduction process, possesses less volume and radioactivity than those of the unprocessed spent oxide fuels. The chemical composition of the metal product varies according to the process condition. In this work, a basic study was performed to evaluate the chemical forms of the spent oxide fuel components in an electrolytic reduction process with the operation conditions. One of the most important operation conditions is the cell potential applied for the reduction cell. It is expected that $PU_{2}O_3$ is difficult to reduce even though the cell potential is negative enough to reduce the lithium oxide when the activity of $Li_{2}O$ exceeds 0.003. The reduction of actinide oxides via the reduction of $Li_{2}O$ is assumed to have a greater reduction yield than a direct reduction of the actinide oxides.

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A Study on the Internal Grinding with High Quality Using Interval Type Electrolytic Dressing Method (전해 드레싱을 이용한 고품의 내면 연삭 가공에 관한연구)

  • 강재훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.138-143
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    • 2000
  • The establishment of a practical ultra-precision grinding technique using Diamond and CBN wheels is one of the major key technolo-gies to improve production techniques for machine-to-difficult materials without finishing process such as lapping and polishing. But the special efficient dressing technique for ultra-fine grit type grinding wheels to stabilize the grinding ability was not developed. Recently electrolytic in-process dressing technique is proposed to ultra-fine grit type metal bonded diamond wheels to protrude abra-sives continuously from the tool surface. This technology can be widely used to surface grinding and cylindrical grinding but cannot be used efficiently to internal grinding because of the electrode attachment trouble. This paper describes the effect of interval type electrolytic dressing as proposed newly to cast iron bonded diamond wheel for efficient internal grinding with mirror type high quality ground surface.

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Development of Equipment and Characteristic Evaluation of Power Supply in Electrolytic In-Process Dressing(EL1D) Grinding (전해 인프로세스 드레싱 연삭에서의 전원 특성평가 및 장치 개발)

  • 김태완;이득우;최대봉;김기성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.53-56
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    • 1995
  • Electrolytic In-Process Dressing grinding technique which enables application of metal bond wheels with fine superabrasives in mirror surface grinding operations has developed. This paper provides charateristic evaluation of power supply supply that we developed and general charateristics of ELID grinding. The electric behaviors are compared each about two different electrode which has 1/4, 1/6 the area of entire wheel surface, and two different fluids which has 1:50, 1:30 the quantity of water was used to dillute grinding fluids. The results show that ELID grinding method is useful for mirror surface machining.

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A Study on the Micro Tool Fabrication Technology employing ELID(Electrolytic In-process Dressing) Technique (전해 연속 드레싱을 이용한 마이크로 공구 제작 기술)

  • 최재영;이현우;최헌종;이석우;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.508-511
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    • 2002
  • With increasing the needs for micro and precision parts, micro machining technology using micro tools has been studied to fabricate a small part with high density such as electronics, optics, communications, and medicine industry more than before. Though these micro tools have developed rapidly, it is difficult to apply them to micro fabrication technologies, because of the inherent manufacturing. In this study, micro tools(wc) to produce micro structures and parts were manufactured by cylindrical grinding machine employing ELID(Electrolytic In-process Dressing) technique and good dimensional accuracy was achieved. Furthermore we researched the characteristics of machining on the micro drilling using micro drills and manufactured micro tools. Finally it is confirmed that manufactured micro tools can be used for micro machining.

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A Study on the Micro Tool Fabrication using Electrolytic In-process Dressing (전해 연속 드레싱을 이용한 마이크로 공구 제작)

  • 이현우;최헌종;이석우;최재영;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.171-178
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    • 2002
  • With increasing the needs for micro and precision parts, micro machining technology using micro tools has been studied to fabricate a small part with high density such as electronics, optics, communications, and medicine industry more than before. Though these micro tools have developed rapidly, it is difficult to apply them to micro fabrication technologies, because of the inherent manufacturing. In this study, micro tools (WC) to produce micro structures and parts were manufactured by cylindrical grinding machine employing ELID (Electrolytic In-process Dressing) technique and the micro tools are fabricated as square shape with the dimension less than 100${\mu}{\textrm}{m}$. With the micro tools on the same machine, characteristics of micro grooving and drilling are evaluated. Also we compare normal micro machining with ultrasonic micro machining on the vibration table. It is confirmed that the developed micro tools are fully applicable to micro grooving, micro drilling and free form cutting.

A Study on the Micro Structure Fabrication using Electrolytic In-process Dressing (전해 연속 드레싱을 이용한 마이크로 구조물 제작)

  • 이현우;최재영;정해도;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.258-261
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    • 2002
  • In this study, micro tools(WC) to produce micro-structure and parts, were fabricated ell a cylindrical grinding machine using ELID(Electrolytic In-process Dressing) technique. The shape of the micro-carbide tool was square, corn. The size of the micro-carbide tool was measured less than 10$\mu\textrm{m}$ respectively by SEM(Scanning Electron Microscope). Furthermore, we fabricated micro structure by different processing methods on the desk top cylindrical grinding machine. The manufactured shape was like a tower and the measurement showed that the endpoint of micro structure was $50{\times}50$$\mu{\textrm}{m}$.

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A Study on the Cylindrical Grinding Technology by Electrolytic In-Process Dressing(ELID) Method (전해인프로세스드레싱법에 의한 초정밀 원통 연삭기술 연구)

  • Je, Tae-Jin;Lee, Eung-Suk
    • 연구논문집
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    • s.28
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    • pp.59-71
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    • 1998
  • The ELID(electrolytic in-process dressing) grinding method is a new precision grinding technique with the special electrolytic in-process dressing by metal bonded grinding wheel, fluid, and power supply. It is possible to make a efficient precision machining of hard and brittle materials such as ceramics, hard metals, and quenched steels by using this method, In this study, a new efficient precision grinding method with ELID was attempted for application to the machining and finishing processes of cylindrical structural components. And, we try to develop the cylindrical grinding technique for mirror surface of ceramics, tungsten carbide and SCM steel, and for the high efficiency grinding of machined parts, for example, ball screw shaft. Electrical characteristics of three different wheel grit sizes of #325, #2000 and #4000 were investigated experimentally. ELID grinding method is proved to be useful for mirror surface generation and efficient machining.

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A Study on The Characteristics of Ultra Precision Lapping of Machinable Ceramic($Si_3N_4$) by Free & Fixed abrasive (자유지립 및 고정지립을 적용한 머신어블 세라믹($Si_3N_4$)의 초정밀 래핑 가공 특성에 관한 연구)

  • 장진용;이은상;조명우;조원승;이재형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.537-542
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    • 2004
  • Machinble Ceramics have some excellent properties as the material for the mechanical components. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. Lapping used diamond slurry and lapping by in-process electrolytic dressing is developed to solve this problem. On this paper, a comparative study of processing ability of lapping used diamond slurry and lapping by in-process electrolytic dressing.

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