• Title/Summary/Keyword: In-line Valve

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Modification of acceleration signal to improve classification performance of valve defects in a linear compressor

  • Kim, Yeon-Woo;Jeong, Wei-Bong
    • Smart Structures and Systems
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    • v.23 no.1
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    • pp.71-79
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    • 2019
  • In general, it may be advantageous to measure the pressure pulsation near a valve to detect a valve defect in a linear compressor. However, the acceleration signals are more advantageous for rapid classification in a mass-production line. This paper deals with the performance improvement of fault classification using only the compressor-shell acceleration signal based on the relation between the refrigerant pressure pulsation and the shell acceleration of the compressor. A transfer function was estimated experimentally to take into account the signal noise ratio between the pressure pulsation of the refrigerant in the suction pipe and the shell acceleration. The shell acceleration signal of the compressor was modified using this transfer function to improve the defect classification performance. The defect classification of the modified signal was evaluated in the acceleration signal in the frequency domain using Fisher's discriminant ratio (FDR). The defect classification method was validated by experimental data. By using the method presented, the classification of valve defects can be performed rapidly and efficiently during mass production.

A Study on Pressure Surge Accompanied by Repeated Valve Operation in Oil Hydraulic Pipeline (유압관로에서 절환밸브 반복조작에 따른 충격압력 발생 현상에 관한 연구)

  • Jung, Yong-Gil;Yum, Man-U;Lee, Jin-Geol;Lee, Il-Yeong
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.2
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    • pp.33-42
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    • 1988
  • In a large scale oil hydraulic system having repeatedly operated actuator, such as a large scale forging press, pressure surges often due to the recombination of oil column in a return line attached to the downstream side of a directional control valve. Expecially, the pressure surges appear very severe ones at a certain valve operating frequency. These pressure surges restrict the operating frequency of the hydraulic system. But related reports on the above mentioned phenomenon are rarely to be found. In this study, therefore, the authors investigate the exact reason why such severe pressure surges occur at a certain range of valve operating frequency. The study is performed by experiment and numerical computation on the relationship between pressure surges and valve operating frequency.

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Experimental Investigation on Water Hammer Phenomenon in the Recirculation Line of a Liquid Rocket Engine (액체로켓엔진 재순환 유로에서의 수격현상에 관한 실험적 연구)

  • Kim, Bokyem;Hong, Moongeun;Lee, Jisung;Kim, Junghan
    • Journal of the Korean Society of Propulsion Engineers
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    • v.25 no.2
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    • pp.110-118
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    • 2021
  • In a liquid rocket engine system, the flow of oxidizer into the combustion chamber is controlled by the main oxidizer shut-off valve. When the valve is closed, the oxidizer flows via the recirculation line, not into the combustion chamber. In this situation, the measured pressure could be much higher than a design value because of the water hammer phenomenon. In this paper, the experiments on the water hammer in the recirculation line with different initial conditions were conducted in order to study the pressure wave produced in each case. According to the experimental results, characteristics of the pressure wave in the recirculation line depend on the initial condition. To be specific, the pressure surge is maximized in case that the shock is condensation-oriented in the end of the recirculation line.

A study on Magnetic Field Analysis of Pneumatic Solenoid Valve and its Application to Valve Design (공기압용 전자밸브의 자장해석과 밸브설계에의 응용)

  • Gang, Bo-Sik;Kim, Hyeong-Ui
    • 한국기계연구소 소보
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    • s.20
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    • pp.41-48
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    • 1990
  • Electro-pneumatic valves are an electro-mechanical device which convert electric signal into pneumatic flow rate or pressure signal. Recently, the development tendency of electro-pneumatic valve is to make the valve with more compact and less electric power consumption style. To make the valve such as a style, the role of solenoid part is very important. This paper is used in the finite-element method for the purpose of evaluating the magnetic property of solenoid and analyze flux distribution of solenoid theoretically. From flux contour line which is obtained by numerical analysis, it verified that the plunger shape and physical property of solenoid part have influence on saturation phenomenon and leakage of magnetic fluxs. This paper made an experiment on the measurement of dynamic response time and force in order to confirm the propety of analytic result, and confirmed a good agreement between analysis results and experiment results.

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Case Study of Repair Works on Surge Suppression Device for Booster Pumping Station (가압펌프장의 수격완화설비에 대한 보수·보강 사례)

  • Kim, Sang-gyun;Lee, Dong-keun;Lee, Gye-bok;Kim, Kyung-yup
    • The KSFM Journal of Fluid Machinery
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    • v.8 no.4 s.31
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    • pp.20-26
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    • 2005
  • When the pumps are started or stopped for the operation or tripped due to the power failure, the hydraulic transients occur as a result of the sudden change in velocity. The field tests on the waterhammer were carried out for Pangyo booster pumping station in which had six booster pumps and two in-line pumps with the motor of output 1,700 kW, respectively. The booster pumping station was equipped with the pump control valve as the main surge suppression device, and the surge relief valve as auxiliary one. But the pump control valve had not early controlled in the planned closing mode, the slamming occurred to the valve of which abruptly closed during the large reverse flow. Because the positive pressure wave caused by the pump failure was superposed on the slam surge, the upsurge increased so extremely that the pump control valve was damaged. After the air chambers were additionally installed in the booster pumping station, it was preyed that the water supply system acquire the safety and reliability on the pressure surge.

CFD Analysis on the Flow Characteristics with Flow Coefficient in a PFA Lined Ball Valve for Different Opening Degrees (개폐각도에 따른 PFA 라이닝 볼밸브의 유동특성 및 유랑계수 전산해석)

  • Jeon, Hong-Pil;Kim, Dong-Yoel;Lee, Jong-Chul
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.4
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    • pp.76-80
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    • 2014
  • PFA fluoropolymer lined technology revolutionized ball valve development and design decades ago and continues to be pivotal for many products and valve solutions in diverse industries and applications, such as chemical process, semiconductor/LCD manufacturing processes, pharmaceutical and others. Because of the extreme operating conditions such as high-temperature (${\sim}120^{\circ}C$) and high-pressure (~10 bar), the reliability of the valve is very important for minimizing in-line leakage and fugitive emissions of strong corrosive chemicals (hydrochloric acid, hydrofluoric acid, nitric acid, etc.) transported through the lines. In this study, we investigated the flow characteristics with flow coefficient in a PFA lined ball valve for different opening degrees using CFD analyses. The results should be the guidance for a new PFA lined ball valve design that will incorporate all the acclaimed and demonstrated benefits of the current design approaches.

Analysis of the Room Temperature Fitting Process for Assembling the Part(Valve Seat and Cylinder Head) (Valve Seat/Cylinder Head 단품조립을 위한 상온압입공정 해석)

  • Bae, J.H.;Kim, M.S.;Woo, T.K.;Kim, T.J.;Ho, J.D.;Kim, C.
    • Transactions of Materials Processing
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    • v.18 no.8
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    • pp.607-616
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    • 2009
  • There are three sub-processes associated with the assembly of the valve seat and cylinder head; heat fitting, cold fitting, and shrink fitting. In the heat fitting stage, the cylinder head is heated to a specified temperature and then squeezed toward the outer diameter of the valve seat. The cold fitting process cools the valve seat and safely squeezes it toward the inner diameter of cylinder head. However, these methods increased the installations & running cost and curtailed productivity. To address these problems, we analyzed the shrink fitting process using the contact pressure caused by fitting interference between the outer diameter of the valve seat and the inner diameter of the cylinder head. In this study, a closed form equation for predicting the contact pressure and fitting load is proposed. For quality control of the assembly line, principal factors of the shrink fitting process influenced in contact pressure were simulated by the FEM. Actual loads measured in the field showed good agreement with the results obtained by theoretical and finite element analysis.

Research of Noise Reduction about Excavator Return Line (굴삭기 리턴 라인 유동소음 감소에 관한 연구)

  • Kang, B.I.;Jang, D.S.;Kim, S.J.;Kwon, Y.S.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.3 no.2
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    • pp.7-13
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    • 2006
  • In this paper the noise source and the amplifying mechanism are analyzed to reduce the noise of the excavator return line using the experimental approach and the CFD simulation. The result says that the reason of noise generation is pipe vibration caused by the cavitation at the main control valve and the level of noise is proportional to the valve back pressure at the return line. The methodology to reduce this noise was proposed and verified by the vehicle test.

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In-Cylinder Compression Flow Characteristics According to Inlet Valve Angle (흡입 밸브 각도에 따른 압축 행정 중 실린더 내 유동 특성)

  • Ohm, In-Yong;Park, Chan-Jun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.77-83
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    • 2006
  • A PIV(Particle Image Velocimetry) was applied to measure in-cylinder velocity field according to inlet valve angle during compression stroke. Two engines, one is conventional DOHC 4 valve and the other is narrow valve angle, were used to compare real compression flow. The results show that the flow patterns are well arranged compared with intake flow and the basic tumble flow structures are maintained until end compression stage regardless of valve angle. Also the results show that the tumble motion is intensified by momentum conservation during compression in normal engine. In the normal engine, the bulk shape of flow pattern is "Y" type at the top of cylinder and reverse "Y" type at the bottom of cylinder and weak reverse flow exists at the top of cylinder along cylinder center line. Otherwise, the other engine's flow pattern changes from "Y" type to "T" type at the top of cylinder during compression.