• 제목/요약/키워드: Impeller Optimization

검색결과 85건 처리시간 0.019초

Multi-condition optimization and experimental verification of impeller for a marine centrifugal pump

  • Wang, Kai;Luo, Guangzhao;Li, Yu;Xia, Ruichao;Liu, Houlin
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제12권1호
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    • pp.71-84
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    • 2020
  • In order to improve the performance of marine centrifugal pump, a centrifugal pump whose specific speed is 66.7 was selected for the research. Outlet diameter D2, outlet width b2, blade outlet angle β2, blade wrap φ and blade number z of the impeller were chosen as the variables. The maximum weighted average efficiency and the minimum vibration intensity at the base were calculated as objectives. Based on the Latin Hypercube method, the impeller was numerically optimized. The numerical results show that after optimization, the amplitudes of pressure fluctuation on the main frequency at different monitoring points decrease in varying degrees. The radial force on impeller decreases obviously under off-design flow rates and is more symmetrical during the operation of the pump. The variation of the axial force is relatively small, which has no obvious relationship with the rotating angle of the impeller. The energy performance and vibration experiment was performed for verifying. The test results show that the weighted average efficiency under 0.8Qd, 1.0Qd and 1.2Qd increases by 4.3% after optimization. The maximal vibration intensity at M1-M4 on the pump base reduced from 0.36 mm/s to 0.25 mm/s, decreasing by 30.5%. In addition, the vibration velocities of bracket in pump side and outlet flange also have significant reductions.

Design Optimization of Centrifugal Pump Impellers in a Fixed Meridional Geometry using DOE

  • Kim, Sung;Choi, Young-Seok;Lee, Kyoung-Yong;Yoon, Joon-Yong
    • International Journal of Fluid Machinery and Systems
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    • 제2권2호
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    • pp.172-178
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    • 2009
  • This paper reports on an investigation (using RSM with commercial CFD software) of the performance characteristics of the impeller in a centrifugal pump. Geometric parameters of vane plane development were defined with the meridional shape and frontal view of the impeller. The parameters are focused on the blade-angle distributions through the impeller in a fixed meridional geometry. For screening, a $2^k$ factorial design has been used to identify the important design parameters. The objective functions are defined as the total head rise and the total efficiency at the design flow-rate. From the $2^k$ factorial design results, it is found that the incidence angles and the exit blade angle are the most important parameters influencing the performance of the pump.

전산유동해석을 활용한 헬리컬 리본형 교반기 임펠러 설계 (Design of Helical Ribbon Type Impeller for Agitation Using CFD Analysis)

  • 윤정의
    • 한국분무공학회지
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    • 제24권1호
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    • pp.15-20
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    • 2019
  • The agitator is an important industrial instrument widely used for mixing various solutions in the industrial field. In this study, the optimized design of the helical ribbon type impeller, which is mainly used for the stirring of the high viscosity solution, is carried out by CFD analysis. For this purpose, an index for evaluating the agitation performance is newly defined and an optimization design process is performed through a multiphase computational fluid dynamic analysis. From these results, it is understood that the stirring performance is maximized in the case of the helical ribbon impeller under given operating conditions when the width is 7.5 mm, the height is 160 mm and the turn is 1.

15,000 마력급 원심식 압축기 임펠러 블레이드의 유체-구조 연성해석을 이용한 형상최적설계 (Shape Optimization of Impeller Blades for 15,000 HP Centrifugal Compressor Using Fluid Structural Interaction Analysis)

  • 강현수;오정수;한정삼
    • 대한기계학회논문집B
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    • 제38권6호
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    • pp.547-556
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    • 2014
  • 본 논문에서는 15,000 마력급 원심식 압축기 임펠러 블레이드에 대한 단방향 유체-구조 연성해석 및 응답표면법을 이용한 형상최적설계를 제시하였다. 임펠러 블레이드의 형상은 공력 성능에 영향을 미칠 뿐만 아니라, 유체의 압력과 원심력에 의한 임펠러의 구조적 안전성에도 큰 영향을 미치므로 유체-구조 연성해석을 함께 고려한 형상최적설계가 필요한 분야이다. 본 논문에서 유체-구조 연성해석의 유체영역과 구조영역을 ANSYS CFX와 Mechanical을 사용하여 각각 해석하였다. 실험계획법을 기반으로 유체 및 구조해석 결과에 대한 응답표면을 생성하여 구조적 안전성 및 압축비를 제한조건으로 하고 임펠러의 효율을 최대화하는 임펠러 블레이드의 형상최적설계를 수행하였다.

양방향 축류펌프용 임펠러 블레이드의 형상최적설계 (Shape Optimization of Impeller Blades for Bidirectional Axial Flow Pump)

  • 백석흠;정원혁;강상모
    • 대한기계학회논문집B
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    • 제36권12호
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    • pp.1141-1150
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    • 2012
  • 이 논문은 선박에서 자세 안정용 양방향 축류펌프에 대한 임펠러 블레이드의 형상최적설계를 설명한 것이다. 양방향 축류펌프용 블레이드는 대칭형 익형을 사용하므로 효율이 기존의 단방향 축류펌프보다 낮다. 이러한 양방향 축류펌프의 단점을 최소화 하고 효율을 증가시키기 위해 최적설계기법을 사용하였다. 양방향 축류펌프의 성능 개선을 위해 상용 CFD 프로그램인 ANSYS CFX v.13 을 이용하여 유동해석을 수행하였다. 직교배열표, 분산분석과 직교다항식을 이용한 대리모델기반 최적설계방법은 최적 설계변수를 결정하고 주효과를 찾는데 사용하였다. 최적설계 결과로부터, 임펠러 블레이드의 유효한 설계변수를 확인하고 이의 최적해와 설계요구조건 만족에 대한 유용성을 설명하였다.

회전익 항공기 주유압펌프용 인듀서 성능 향상을 위한 형상최적설계 (Shape Optimization for Enhancing the Performance of an Inducer for the Main Hydraulic Pump in a Rotary Wing Aircraft)

  • 김효겸;허형석;박영일;이창돈
    • 드라이브 ㆍ 컨트롤
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    • 제14권2호
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    • pp.37-44
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    • 2017
  • In this study, in order to prevent cavitation in a variable swash-plate type hydraulic pump, a basic model impeller has been applied to a new pump, and the impeller shape has been optimized through flow analysis. Based on the analysis results, we could propose an impeller shape with high efficiency and low possibility of cavitation in comparison with the basic model. The simplification of the basic shape of the impeller of the hydraulic pump was performed in three parts in the order of hub shape, wing, and curvature, and eight design parameters were defined to satisfy the design requirement. Compared with the initial model of the impeller, when the differential pressure of the optimum model increased, the efficiency was improved. It achieved the goal of design improvement because cavitation did not occur under the rated operating conditions.

Optimization of a Single-Channel Pump Impeller for Wastewater Treatment

  • Kim, Joon-Hyung;Cho, Bo-Min;Kim, Youn-Sung;Choi, Young-Seok;Kim, Kwang-Yong;Kim, Jin-Hyuk;Cho, Yong
    • International Journal of Fluid Machinery and Systems
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    • 제9권4호
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    • pp.370-381
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    • 2016
  • As a single-channel pump is used for wastewater treatment, this particular pump type can prevent performance reduction or damage caused by foreign substances. However, the design methods for single-channel pumps are different and more difficult than those for general pumps. In this study, a design optimization method to improve the hydrodynamic performance of a single-channel pump impeller is implemented. Numerical analysis was carried out by solving three-dimensional steady-state incompressible Reynolds-averaged Navier-Stokes equations using the shear stress transport turbulence model. As a state-of-the-art impeller design method, two design variables related to controlling the internal cross-sectional flow area of a single-channel pump impeller were selected for optimization. Efficiency was used as the objective function and was numerically assessed at twelve design points selected by Latin hypercube sampling in the design space. An optimization process based on a radial basis neural network model was conducted systematically, and the performance of the optimum model was finally evaluated through an experimental test. Consequently, the optimum model showed improved performance compared with the base model, and the unstable flow components previously observed in the base model were suppressed remarkably well.

반응면 기법을 이용한 제트송풍기의 공력학적 수치최적설계 (Aerodynamic Design Optimization of an Jet Fan using the Response Sruface Method)

  • 서성진;김광용
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2002년도 학술대회지
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    • pp.635-638
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    • 2002
  • In this study, three-dimensional imcompressible viscous flow analysis and optimization using response surface method are presented for the design of a jet fan. Steady, imcompressible, three-dimensional Reynolds averaged Wavier-Stokes equations are used as governing equations, and standard $k-{\varepsilon}$ turbulence model is chosen as a turbulence model. Governimg equations are discretized using finite volume method. Sweep angles are used as design variables for the shape optimization of the impeller in response surface method. The experimental points which are needed to construct response surface are obtained from the D-optimal design and finally the shape of impeller Is achieved from using a numerical optimization for the response surface which is obtained from CFD.

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Correction and Experimental Verification of Velocity Circulation in a Double-blade Pump Impeller Outlet

  • Kai, Wang;Qiong, Liu
    • International Journal of Fluid Machinery and Systems
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    • 제8권4호
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    • pp.311-317
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    • 2015
  • It is difficulty to calculate velocity circulation in centrifugal pump impeller outlet accurately. Velocity circulations of a double-blade pump impeller outlet were calculated with Stodola formula, Weisner formula and Stechkin formula. Simultaneously, the internal flow of impeller for the double-blade pump were measured with PIV technology and average velocity circulations at the 0.8, 1.0 and 1.2 times of design flow were obtained. All the experimental values were compared with the above calculation values at the three conditions. The results show that calculation values of velocity circulations with Weisner formula is close to the experimental values. On the basis of the above, velocity circulations of impeller outlet were corrected. The results of experimental verification show that the corrected calculation errors, whose maximum error is 3.65%, are greatly reduced than the uncorrected calculation errors. The research results could provide good references for establishment of theoretical head and multi-condition hydraulic optimization of double-blade pumps.

물질전달계수를 이용한 생물 반응기 운전 최적화 (Optimization of Bioreactor Operation by Mass Transfer Coefficient)

  • 김형순
    • 한국산업융합학회 논문집
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    • 제4권3호
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    • pp.243-251
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    • 2001
  • The effects of various operating parameters(agitation speed, impeller type, antiform agents, impeller spacing etc.) on air-liquid mass transfer was characterized by volumetric mass transfer coefficient($k_La$). Also, the dual-impeller agitated systems are compared with single-impeller agitated systems with a special focus on its applications for bioreactors, $k_La$ was take over a range of 200~450 rpm of agitation speed, and 0.5~2.5 vvm of air flow rates, for four single impeller and impeller combinations consisting of four impeller types, namely rushton, pitched blade, scaba, intermig were tested. The rushton impeller showed the best $k_La$ as compared with other single impellers. The dual impeller system are found to be superior as compared to single impeller in all aspects, The best combination of the dual impeller was a intermig of axial flow type as an upper impeller and a rushton of radial flow type as a lower part. Also, the control of the DO level with the variation of agitation speed was more efficient than that with an increase in air flow rate. The addition of antiform dropped the $k_La$ very large up to 1g/L regardless the type. PPG was less effect on $k_La$ than other antiforms. The impeller spacing and presence of solute are found very effective on $k_La$. When the $NaNO_3$is presented as solute, the $k_La$ increased approximately 50% then control.

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