• Title/Summary/Keyword: Impact vibration

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Failure prediction of a motor-driven gearbox in a pulverizer under external noise and disturbance

  • Park, Jungho;Jeon, Byungjoo;Park, Jongmin;Cui, Jinshi;Kim, Myungyon;Youn, Byeng D.
    • Smart Structures and Systems
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    • v.22 no.2
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    • pp.185-192
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    • 2018
  • Participants in the Asia Pacific Conference of the Prognostics and Health Management Society 2017 (PHMAP 2017) Data Challenge were given measured vibration signals from motor-driven gearboxes used in pulverizers. Using this information, participants were requested to predict failure dates and the faulty components. The measured signals were affected by significant noise and disturbance, as the pulverizers in the provided data worked under actual operating conditions. This paper thus presents a fault prediction method for a motor-driven gearbox in a pulverizer system that can perform under external noise and disturbance conditions. First, two fault features, an RMS value in the higher frequency zones (HRMS) and an amplitude of a period for high-speed shaft in the quefrency domain ($QA_{HSS}$), were extracted based on frequency analysis using the higher and lower sampling rate data. The two features were then applied to each pulverizer based on results of frequency responses to impact loadings. Then, a regression analysis was used to predict the failure date using the two extracted features. A weighted regression analysis was used to compensate for the imbalance of the features in the given period. In addition, the faulty components in the motor-driven gearboxes were predicted based on the modulated frequency components. The score predicted by the proposed approach was ranked first in the PHMAP 2017 Data Challenge.

Acoustic responses of natural fibre reinforced nanocomposite structure using multiphysics approach and experimental validation

  • Satankar, Rajesh Kumar;Sharma, Nitin;Ramteke, Prashik Malhari;Panda, Subtra Kumar;Mahapatra, Siba Shankar
    • Advances in nano research
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    • v.9 no.4
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    • pp.263-276
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    • 2020
  • In this article, the acoustic responses of free vibrated natural fibre-reinforced polymer nanocomposite structure have been investigated first time with the help of commercial package (ANSYS) using the multiphysical modelling approach. The sound relevant data of the polymeric structure is obtained by varying weight fractions of the natural nanofibre within the composite. Firstly, the structural frequencies are obtained through a simulation model prepared in ANSYS and solved through the static structural analysis module. Further, the corresponding sound data within a certain range of frequencies are evaluated by modelling the medium through the boundary element steps with adequate coupling between structure and fluid via LMS Virtual Lab. The simulation model validity has been established by comparing the frequency and sound responses with published results. In addition, sets of experimentation are carried out for the eigenvalue and the sound pressure level for different weight fractions of natural fibre and compared with own simulation data. The experimental frequencies are obtained using own impact type vibration analyzer and recorded through LABVIEW support software. Similarly, the noise data due to the harmonically excited vibrating plate are recorded through the available Array microphone (40 PH and serial no: 190569). The numerical results and subsequent experimental comparison are indicating the comprehensiveness of the presently derived simulation model. Finally, the effects of structural design parameters (thickness ratio, aspect ratio and boundary conditions) on the acoustic behaviour of the natural-fibre reinforced nanocomposite are computed using the present multiphysical model and highlighted the inferences.

Reliability Assessment of Lead-contained and Lead-free BGA Solder Joints under Cyclic Bending Loads (굽힘 하중하에서 유연 및 무연 솔더 조인트의 신뢰성 평가)

  • Kim Il-Ho;Lee Soon-Bok
    • Journal of the Microelectronics and Packaging Society
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    • v.13 no.1 s.38
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    • pp.63-72
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    • 2006
  • Mobile products, such as cellular phones, PDA and notebook, are subjected to many different mechanical loads, which include bending, twisting, impact shock and vibration. In this study, a cyclic bending test of the BGA package was performed to evaluate the fatigue life. Special bending tester, which was suitable for electronic package, was developed using an electromagnetic actuator. A nonlinear finite element model was used to simulate the mechanical bending deformation of solder joint in BGA packages. The fatigue life of lead-free (95.5Sn4.0Ag0.5Cu) solder joints was compared with that of lead-contained (63Sn37Pb). When the applied load to the specimen is small, the lead-free solder has longer fatigue life than lead-contained solder. The fatigue crack is initialized at the exterior solder joints and is propagated into the inner solder joints.

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Comparison of Hoek-Brown and Mohr-Coulomb failure criterion for deep open coal mine slope stability

  • Aksoy, Cemalettin O.;Uyar, Guzin G.;Ozcelik, Yilmaz
    • Structural Engineering and Mechanics
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    • v.60 no.5
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    • pp.809-828
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    • 2016
  • In deep open pit mines, slope stability is very important. Particularly, increasing the depths increase the risks in mines having weak rock mass. Blasting operations in this type of open pits may have a negative impact on slope stability. Several or combination of methods can be used in order to enable better analysis in this type of deep open-pit mines. Numerical modeling is one of these options. Many complex problems can be integrated into numerical methods at the same time and analysis, solutions can be performed on a single model. Rock failure criterions and rock models are used in numerical modeling. Hoek-Brown and Mohr-Coulomb terms are the two most commonly used rock failure conditions. In this study, mine planning and discontinuity conditions of a lignite mine facing two big landslides previously, has been investigated. Moreover, the presence of some damage before starting the study was identified in surrounding structures. The primary research of this study is on slope study. In slope stability analysis, numerical modeling methods with Hoek-Brown and Mohr-Coulomb failure criterions were used separately. Preparing the input data to the numerical model, the outcomes of patented-blast vibration minimization method, developed by co-author was used. The analysis showed that, the model prepared by applying Hoek-Brown failure criterion, failed in the stage of 10. However, the model prepared by using Mohr-Coulomb failure criterion did not fail even in the stage 17. Examining the full research field, there has been ongoing production in this mine without any failure and damage to surface structures.

Basic principle of BSR (Buzz, Squeak, Rattle) noise according to the generation mechanism (BSR(Buzz, Squeak, Rattle)이음 발생 메커니즘 기본 원리와 시험평가 방법)

  • Choi, Sung uk;Ahn, Sungcheul;Ih, Kang Duck
    • The Journal of the Acoustical Society of Korea
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    • v.37 no.5
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    • pp.309-316
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    • 2018
  • Various studies have been conducted to improve the BSR (Buzz, Squeak, Rattle) noise generated irregularly while the vehicle is running. In vehicle, When an external force such as vibration or force flows into the contact surface, BSR noise is generated at the contact surfaces of nearby components. In this paper, BSR conceptually explain the kind of noise generation mechanisms and the basic principles of generation, which have been proven by observing and improving noise phenomena in automobiles over the last 10 years. Through this, it is expected that researchers who want to study BSR related improvement research not only in automobiles but also in other industries, It will be able to understand the BSR phenomenon and provide a framework for thinking out improvement ideas and to carry out further research.

Comparison of Fragility Using Natural Frequency and Damping Parameter in System (고유주파수와 감쇠비에 대한 시스템 손상도 비교)

  • Lee, Seok-Min;Jung, Beom-Seok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.48-55
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    • 2018
  • The purpose of the present study is to compare the reduction rate of natural frequency and the increase rate of damping parameter with structural damage in system. For this purpose, experiment and numerical simulation analysis are performed for the 2-span H-Beam with lower natural frequency and higher damping parameter from free vibration in structure. The response signal by impact load before and after damage is analyzed at 14 locations. The response signals for all locations are performed fast fourier transform to estimate the natural frequency reduction rate and wavelet transform to estimate the damping parameter increase rate. The time domain function corresponding to each scale(frequency) is separated from the response signal by wavelet parameter. The estimation of damping parameter increase rate using wavelet transform is more sensitive than the estimation of natural frequency reduction rate in structure.

Study on the Modal Test for a Turbocharger Wheel Using Vibro-acoustic Responses (진동 방사음을 이용한 터보차져 휠 동특성 시험에 대한 고찰)

  • Lee, Hyeong-Ill;Lee, Dug-Young;Park, Ho-Il
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.3
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    • pp.29-37
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    • 2011
  • The modal characteristics of a compressor wheel of an automotive turbocharger have been investigated using an experimental method based on an acoustic frequency response function, p/f(${\omega}$), where p is sound pressure radiated from a structure, and f is impact force. First, a well-defined annular disc with narrow radial slots was examined to check whether the vibro-acoustic test could precisely determine natural quencies and vibration modes of structures showing that the vibro-acoustic test proposed in this paper was comparable to the conventional modal test with an accelerometer and the numerical analysis. The conventional method has been found to be inappropriate for compressor wheel because of additional mass due to the accelerometer and additional damping from the accelerometer cable alter the dynamic responses of the wheel blades. odal characteristics of the wheel have been defined using vibro-acoustic test and verified with the results from another conventional method using a laser vibrometer. Natural quencies and mode shapes of a turbocharger wheel, which can't be precisely obtained with onventional method, could be defined accurately without the additional effects from sensor and cable. Proposed method can be applied to small structures where conventional sensors and cables could generate troubles.

Simultaneous Measurement of Strain and Damage Signal in Composite Structures Using a Fiber Bragg Grating Sensor (광섬유 브래그 격자 센서를 이용한 복합재 구조물의 변형률 및 파손신호 동시 측정)

  • Koh, Jong-In;Bang, Hyung-Joon;Kim, Chun-Gon;Hong, Chang-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.7
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    • pp.43-50
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    • 2004
  • For the simultaneous measurement of strain and damage signal a fiber Bragg grating sensor system with a dual demodulator was proposed. The dual demodulator is composed of a demodulator using a tunable Fabry-Perot filter measuring the low-frequency signal with large magnitude such as strain and the other using a passive Mach-Zehnder interferometer detecting the high-frequency signal with small amplitude such as impact or damage signal. Using the proposed fiber Bragg grating sensor system, both the strain and damage signals of a cross-ply laminated composite beam under tensile loading were simultaneously measured. The strain and damage signals detected by single fiber Bragg grating sensor showed that sudden strain shifts were accompanied with vibration at a maximum frequency of several hundreds of kilohertz at the instant of matrix crack propagation in the 90 degree layer in composite beam.

A Study on a Diagnosis System for HSR Turnout Systems (II) (고속철도 분기기 시스템 진단 시스템에 관한 연구(II))

  • Kim, Youngseok;Yoon, Yeonjoo;Back, Inchul;Ryu, Youngtae;Han, Hyunsu;Hwang, Ankyu;Kang, Hyungseok;Lee, Jongwoo
    • Journal of the Korean Society for Railway
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    • v.20 no.2
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    • pp.223-233
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    • 2017
  • The railway turnout system is one of the most important systems that set train routes. Turnout system integrity should be guaranteed for robust train operation. To diagnose the turnout system status, LVDT and accelerometers are installed on a turnout system in a high speed line. The LVDT and accelerometers produce signals containing physical meaning of the turnout systems. The LVDT produces the displacement of the rail gauge and vibration when point moving or a train passes on turnout systems and the accelerometer produces impact forces induced by wheel sets. We performed data extraction from the measured signals and parameterized the extracted signals into meaningful quantities. The parameters are used for classifying whether the turnout status is normal. We proposed two methods for the classification, one uses probabilistic distribution and the other artificial neuron networks. The probabilistic distribution is used for the parameter being classified by the quantities and the artificial neuron networks for the form classification. Finally, we show how to learn the normal status of a turnout system.

Analysis for Optimal Rail Grinding Amount by Rolling Contact Fatigue Test in High Speed Railway (구름접촉피로시험을 통한 고속철도 레일연마량 분석)

  • Sung, Deok-Yong;Chang, Ki-Sung;Park, Yong-Gul
    • Journal of the Korean Society for Railway
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    • v.15 no.2
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    • pp.141-146
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    • 2012
  • The rail surface defects which are generated on repeated rolling contact fatigue are getting increased according to high speed, high density, and minimum weight. In addition, Increasing noise and vibration are affected by these also impact load generated as well. Because of this phenomenon, more serious and critical damages were occurred. In fact, in order to control them, the rail grinding amount in Korea. This study evaluated how depth of hardening on rail surface is formed and suggested optimal rail grinding amount by RCF(rolling contact fatigue) test with generated contact pressure between KTX wheel and UIC60 rail by applying FEM analysis. Therefore, the amount was generated approximately 0.2mm/20MGT to maintain integrity of rail surface by getting rid of depth of hardening on rail according to rail accumulated passing tonnage.