• Title/Summary/Keyword: Impact Fracture Toughness

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Evaluation of the Impact Shear Strength of Thermal Aged Lead-Free Solder Ball Joints (열시효 처리된 무연 솔더 볼 연결부의 충격 전단강도 평가)

  • Chung, Chin Sung;Kim, Ho Kyung
    • Journal of the Korean Society of Safety
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    • v.30 no.6
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    • pp.7-11
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    • 2015
  • The present study investigates the impact shear strength of thermal aged Sn-3Ag-0.5Cu lead-free solder joints at impact speeds ranging from 0.5 m/s to 2.5 m/s. The specimens were thermal aged for 24, 100, 250 and 1000 hours at $100^{\circ}C$. The experimental results demonstrate that the shear strength of the solder joint decreases with an increase in the load speed and aging time. The shear strength of the solder joint aged averagely decreased by 43% with an increase in the strain rate. For the as-reflowed specimens, the mode II stress intensity factor ($K_{II}$) of interfacial IMC between Sn-3.0Ag-0.5Cu and a copper substrate also was found to decrease from $1.63MPa.m^{0.5}$ to $0.97MPa.m^{0.5}$ in the speed range tested here. The degradations in the shear strength and fracture toughness of the aged solder joints are mainly caused by the growth of IMC layers at the solder/substrate interface.

Evaluation of Fracture Strength and Material Degradation for Weldment of High Temperature Service Steel Using Advanced Small Punch Test

  • Lee, Dong-Hwan
    • Journal of Mechanical Science and Technology
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    • v.18 no.9
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    • pp.1604-1613
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    • 2004
  • This paper presents an effective and reliable evaluation method for fracture strength and material degradation of the micro-structure of high temperature service steel weldment using advanced small punch (ASP) test developed from conventional small punch (CSP) test. For the purpose of the ASP test, a lower die with a minimized ${\Phi}$1.5 mm diameter loading ball and an optimized deformation guide hole of ${\Phi}$3 mm diameter were designed. The behaviors of fracture energy (E$\_$sp/), ductile-brittle transition temperature (DBTT) and material degradation from the ASP test showed a definite dependency on the micro-structure of weldment. Results obtained from ASP test were compared and reviewed with results from CSP test, Charpy impact test, and hardness test. The utility and reliability of the proposed ASP test were verified by investigating fracture strength, behavior of DBTT, and fracture location of each micro-structure of steel weldment for test specimen in ASP test. It was observed that the fracture toughness in the micro-structure of FL+CGHAZ and ICHAZ decreased remarkably with increasing aging time. From studies of all micro-structures, it was observed that FGHAZ microstructure has the most excellent fracture toughness, and it showed absence of material degradation.

Weldability of 12% Cr steel by thermally simulated HAZ (열 영향부의 시물레이션에 의한 12% Cr강의 용접성 평가)

  • 김재도
    • Journal of Welding and Joining
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    • v.4 no.2
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    • pp.40-46
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    • 1986
  • This investigation is concerned with the toughness and microstructure of manneristically simulated HAZ in 12% Cr steel. Unnotched specimens were subjected to weld thermal cycles a weld simulator. The parameters-peak temperatures, cooling rate, influence of PWHT and plastic deformation were considered. After weld simulation, the specimens were heat-treated, V-notched and impact tested. An optical metallographic examination was performed to correlate the HAZ toughness with microstructure. Also a fractographic examination was done to obtain information on the fracture mode. The toughness of the coarse grained zone and the part of HAZ subjected to a peak temperature range 700-800.deg. C are lower than the other parts. However, they are still high enough. The double PWHT cycle could not improve the HAZ toughness in present study. However, if the first PWHT is conducted before the work piece is cooled below $M_f$, it is expected that the double PWHA may be beneficial to the toughness of the HAZ. It is also expected that martensitic welding can be used on production welds.

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A Study on Existing Evaluation Method and TES Method about Toughness of Fiber Reinforced Concrete (섬유보강콘크리트의 인성에 대한 기존평가방법과 TES 기법에 관한 연구)

  • 배주성;임정환;김경수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.797-802
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    • 1998
  • Fiber reinforcement can significantly improve the properties of concrete. Particulary, toughness or energy-absorbing ability of fiber reinforced concrete is frequently higher than that of unreinforced concrete. Toughness is a measure of energy absorption capacity and used to characterized fiber reinforced concrete's ability to resist fracture when subjected to static, dynamic and impact loads. However, the current standard methods of characterizing the toughness of fiber reinforced concrete have proven to be some inadequate and problems and have caused a great deal of dissent and confusion. This study research some of the inadequate and problems with these toughness measurement methods and proposes the evaluation method for Fiber Reinforced Concrete toughness.

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Impact Damage on Brittle Materials with Small Spheres (I)

  • Woo, Su-Chang;Kim, Moon-Saeng;Shin, Hyung-Seop;Lee, Hyeon-Chul
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.30-36
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    • 2003
  • Brittle materials such as glasses and ceramics, which are very weak under impact loading, show fragile failure mode due to their low fracture toughness and crack sensitivity. When brittle materials are subjected to impact by small spheres, high contact pressure occurs at the impacted surface causing local damage on the specimen. This damage is a dangerous factor in causing the final fracture of structures. In this research, the crack propagation process of soda-lime glass by the impact of small spheres is explained and the effects of several constraint conditions for impact damage were studied by using soda-lime glass; that is, the effects for the materials and sizes of impact ball, thickness of specimen and residual strength were evaluated. Especially, this research has focused on the damage behavior of ring cracks, cone cracks and several other kinds of cracks.

Effects of PWHT on Weld Metal Properties of YS 460 MPa Steels for Ship and Offshore Structures (선박·해양 구조물용 YS 460 MPa 강재의 용접금속 특성에 미치는 PWHT의 영향)

  • Kang, Chang-Yong;Jeong, Sang-Hoon
    • Journal of Welding and Joining
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    • v.32 no.4
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    • pp.75-79
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    • 2014
  • This paper has an aim to study the effect of PWHT(for 140min. at $600^{\circ}C$) on FCAW weld metal properties (tensile, charpy impact and CTOD value) of YS 460 MPa steels for ship and offshore structures. On the basis of these study, it was found that strength was decreased and elongation was increased by PWHT. These phenomenon resulted from the reduction of acicula ferrite volume fraction by grain growth. Also, Charpy impact and CTOD value were decreased by PWHT. These phenomenon resulted from grain growth. Because the grain boundary grown by PWHT can play a role as crack initiation site and make the crack propagate more easily. Although weld metal properties were decreased by PWHT, tensile and impact properties could meet the class societies requirements for welds of YS 460 MPa steel, but decrease of fracture toughness need to be consider seriously.

Effect of Heat Input on Girth welds properties of High strain steel pipe (입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향)

  • Lee, Jin-Woo;Song, Woo-Hyun;Seo, Dong-Han;Lee, Jong-Sub
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.71-71
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    • 2010
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

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Effect of Heat Input on Girth Welds Properties of High Strain Steel Pipe (입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향)

  • Lee, Jin-Woo;Song, Woo-Hyun;Seo, Dong-Han;Lee, Jong-Sub
    • Journal of Welding and Joining
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    • v.27 no.6
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    • pp.25-30
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    • 2009
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

Impact Damage of Brittle Materials by Small Spheres (ll ) (취성재료의 소구충돌에 의한 충격손상 (ll))

  • Kim, Mun-Saeng;Sin, Hyeong-Seop;Lee, Hyeon-Cheol;U, Su-Chang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.153-159
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    • 2002
  • Brittle materials such as ceramics and glasses show fragile fracture due to the low toughness and the crack sensitivity. When brittle materials are subjected to impact loading by small spheres, high contact pressure occurs to the surface of the specimen. Local damage is subsequently generated in the specimen. This local damage is a dangerous factor which gives rise to the final fracture of structures. In this research, impact damage of soda-lime glass plates by small spheres was evaluated by considering the effects of impact directions of indenter, pressure condition of specimen and residual strength after impact loading.

Effect of TiO2 Particle Size and Content on the Mechanical Properties of TiO2/Epoxy Composites (TiO2 나노입자의 크기와 함량이 TiO2/Epoxy 복합재료의 기계적 물성에 미치는 영향)

  • Kim, Bu-An;Moon, Chang-Kwon
    • Journal of Power System Engineering
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    • v.21 no.1
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    • pp.11-17
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    • 2017
  • This study is about the mechanical properties of epoxy composite reinforced with nano $TiO_2$ particle. Tensile strength, fracture toughness, vicker's hardness and Izod Impact test were carried out to investigate the effect of particle size and content of $TiO_2$ on the mechanical properties of $TiO_2$/epoxy composites. The results showed that the strength of the $TiO_2$/epoxy composites were higher than that of the pure epoxy. The best improvement of tensile strength was achieved in case of the particle size was 21 nanometer and the content was 3 weight percent. However, the Izod Impact value and the Vicker's hardness of $TiO_2$/epoxy composites showed no clear tendency.