• Title/Summary/Keyword: Impact Fracture Toughness

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Assessment of titanium alloy bolts for structural applications

  • Li, Dongxu;Uy, Brian;Wang, Jia;Song, Yuchen
    • Steel and Composite Structures
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    • v.42 no.4
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    • pp.553-568
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    • 2022
  • This paper explored the viability of utilising titanium alloy bolts in the construction industry through an experimental programme, where a total of sixty-six titanium alloy (Ti/6Al/4V) bolts were tested under axial tension, pure shear and combined tension and shear. In addition, a series of Charpy V-notch specimens machined from titanium alloy bolts, conventional high-strength steel bolts, austenitic and duplex stainless steel bolts were tested for impact toughness comparisons. The obtained experimental results demonstrated that the axial tensile and pure shear capacities of titanium alloy bolts can be reasonably estimated by the current design standards for steel structures (Eurocode 3, AS 4100 and AISC 360). However, under the combined tension and shear loading conditions, significant underestimation by Eurocode 3 and unsafe predictions through AS 4100 and AISC 360 indicate that proper modifications are necessary to facilitate the safe and economic use of titanium alloy bolts. In addition, numerical models were developed to calibrate the fracture parameters of the tested titanium alloy bolts. Furthermore, a design-based selection process of titanium alloy bolts in the structural applications was proposed, in which the ultimate strength, ductility performance and corrosion resistance (including galvanic corrosion) of titanium alloy bolts was mainly considered.

Evaluation on dynamic stress intensity factor using strain gage method (스트레인게이지법을 이용한 동적응력확대계수 평가)

  • Lee, H.C.;Kim, D.H.;Kim, J.H.;Moon, S.I.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.304-309
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    • 2000
  • Strain gage method is used to evaluate the mode I dynamic stress intensity factor of marging steel(18Ni) and titanium alloy(Ti-6A1-4V). To decide the best strain gage position on specimen, static fracture toughness test was performed. Then instrumented charpy impact test and dynamic tensile test was performed by using strain gage method for evlauating dynamic stress intensity factor. Strain gage signals on the crack tip region are used to calculate the stress intensity factors. It is found that strain gage method is more useful than method by using load which is obtained from impact tup to assess dynamic characteristics such as dynamic stress intensity factor.

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Studies on the Performance of Self Healing of Plastic Cracks Using Natural Fibers in Concrete

  • Saraswathy, Velu;Kwon, Seung-Jun;Karthick, Subbiah
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.115-127
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    • 2014
  • Addition of fibers in cement or cement concrete may be of current interest, but this is not a new idea or concept. Fibers of any material and shape play an important role in improving the strength and deformation characteristics of the cement matrix in which they are incorporated. The new concept and technology reveal that the engineering advantages of adding fibers in concrete may improve the fracture toughness, fatigue resistance, impact resistance, flexural strength, compressive strength, thermal crack resistance, rebound loss, and so on. The magnitude of the improvement depends upon both the amount and the type of fibers used. In this paper, locally available waste fibers such as coir fibers, sisal fibers and polypropylene fibers have incorporated in concrete with varying percentages and l/d ratio and their effect on compressive, split, flexural, bond and impact resistance have been reported.

The effect of impact directions and angels on erosion behavior of undirectionally oriented sillicon nitride (충돌 방향과 각도가 일방적으로 배향된 질화규소의 Erosion 거동에 미치는 영향)

  • Cho, Chang-Hee;Choi, Hyun-Joo;Lim, Dae-Soon;Jung, Jung-Sik;Park, Dong-Soo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.88-95
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    • 2001
  • Silicon nitride based ceramics reinforced with 3wt% Si$_{3}$N$_{4}$ whisker was prepared by tape casting to investigate the effect of microstructure on erosion behaviors. Hardness and fracture toughness were measured with prepared specimens. A gas blast type erosion tester was used to examine the erosion behavior of the specimens with different impact directions and angles. The erosion rate increases with increasing impact angle. Erosion rate of the silicon nitride ceramics also depends on the grain orientations, The erosion rate was lowered when impaction direction was parallel to the grain orientation This result was explained by the crack deflection and bridging due to the grain orientation.

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A Study on the Charpy Impact Performance of Structural Steel Considering the Leakage of Cryogenic Liquefied Gas (극저온 액화가스 누출에 의한 선체 구조용 강재의 샤르피 충격성능에 관한 연구)

  • Dong Hyuk Kang;Jeong-Hyeon Kim;Seul-Kee Kim;Tae-Wook Kim;Doo-Hwan Park;Ki-Beom Park;Jae-Myung Lee
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.2_2
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    • pp.333-340
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    • 2023
  • Environmental regulations are being strengthened worldwide to solve global warming. For this reason, interest in eco-friendly gas fuels such as LNG and hydrogen is continuously increasing. However, when adopting eco-friendly gas fuel, liquefying at a cryogenic temperature is essential to ensure economic feasibility in storage and transportation. Although austenitic stainless steel is typically applied to store cryogenic liquefied gas, structural steel can experience sudden heat shrinkage in the case of leakage in the loading and unloading process of LNG. In severe cases, the phase of the steel may change, so care is required. This study conducted Charpy impact tests on steel material in nine different temperature ranges, from room to cryogenic temperatures, to analyze the effects of cryogenic liquefied gas leaks. As a result of the study, it was not easy to find variations in ductile to brittle transition temperature (DBTT) due to the leakage of cryogenic liquefied gas. Still, the overall impact toughness tended to decrease, and these results were verified through fracture surface analysis. In summary, brittle fracture of the steel plate may occur when a secondary load is applied to steel for hull structural use exposed to a cryogenic environment of -40 ℃ or lower. Therefore, it needs to be considered in the ship design and operating conditions.

HAZ TOUGHNESS AND MICROSTRUCTURE IN HIGH NITROGEN AUSTENITIC STAINLESS STEEL

  • Sato, Yoshihiro;Shiotsu, Tomoya;Nakagawa, Takafumi;Kikuchi, Yasushi
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.38-42
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    • 2002
  • HAZ(Heat Affected Zone of weldm ents) properties were investigated for a high nitrogen austenitic stainless steel with a chemical composition of Fe-0.02C-0.15Si-6.00Mn-10.0Ni-23.0Cr-2.00Mo-0.48N-0.14V. Thermal cycle of HAZ was simulated by the thermal cycle simulator (Gleeble 1500). The heat treatment was applied to the Charpy test size sample without notch under various peak temperatures and/or the holding times condition. V-notch Charpy test was performed at the temperature range of 273~77 K. Metallographic examination also was carried out by using optical microscopy, scanning electron microscopy and transmission electron microscopy. The simulated specimens revealed a slight embrittlement compared with the base materials. The impact toughness of the specimens deteriorated with the decreasing test temperature. The results from Charpy V-notch test, however, showed that significant degradation of absorbed energy caused by brittle fracture was not observed for the specimen tested in the test temperature range.

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A Study on Microstructures and Cryogenic Mechanical Properties of Electron Beam Welds between Cast and Forged Inconel 718 Superalloys for Liquid Rocket Combustion Head (액체로켓 연소기용 Inconel 718 주조 및 단조 합금의 전자빔 용접부 미세조직 및 극저온 특성)

  • Hong, Hyun-Uk;Bae, Sang-Hyun;Kwon, Soon-Il;Lee, Je-Hyun;Do, Jeong-Hyeon;Choi, Baig-Gyu;Kim, In-Soo;Jo, Chang-Yong
    • Journal of Welding and Joining
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    • v.31 no.6
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    • pp.50-57
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    • 2013
  • Characterization of microstructures and cryogenic mechanical properties of electro beam (EB) welds between cast and forged Inconel 718 superalloys has been investigated. Optimal EBW condition was found in the beam current range of 36~39 mA with the constant travel speed of 12 mm/s and arc voltage of 120 kV for 10 mm-thick specimens. Electron beam current lower than 25 mA caused to occur the liquation microfissuring in cast-side heat affected zone (HAZ) of EB welds. The HAZ liquation microfissure was found on the liquated grain boundaries with resolidified ${\gamma}/Laves$ and ${\gamma}/NbC$ eutectic constituents. EBW produced welds showing a fine dendritic structure with relatively discrete Laves phase due to fast cooling rate. After post weld aging treatment, blocky Laves phase and formation of ${\gamma}^{\prime}+{\gamma}^{{\prime}{\prime}}$ strengtheners were observed. Presence of primary strengthener and coarse Laves particles in PWHT weld may cause to reduce micro-plastic zone ahead of a crack, leading to a significant decrease in Charpy impact toughness at $-196^{\circ}C$. Fracture initiation and propagation induced by Charpy impact testing were discussed in terms of the dislocation structures ahead of crack arisen from the fractured Laves phase.

Sensitivity Analyses for Failure Probabilities of the OPR1000 Reactor Vessel Under Pressurized Thermal Shock (가압열충격에 의한 OPR1000 원자로용기의 파손확률 민감도 해석)

  • Oh, Changsik;Jhung, Myung Jo;Choi, Youngin
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.2
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    • pp.40-49
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    • 2019
  • In this paper, failure probabilities of the OPR1000 reactor vessel under pressurized thermal shock (PTS) were estimated using the probabilistic fracture mechanics code, R-PIE. Input variables of initial crack distribution, crack size, copper contents, and upper shelf toughness were selected for the sensitivity analyses. A wide range of the input data were considered. Through-wall cracking frequencies determined by the product of the vessel failure probability and the corresponding occurrence frequency of the transient were also compared to the acceptance criterion. The results showed that transient history had the most significant impact on the vessel failure probability. Moreover, conservative assumptions resulted in extremely high through-wall cracking frequencies.

Fracture Characteristics of D 3507 and D 3631 City Gas Steel Pipes (도시가스용 D3507 및 D3631 강관의 파괴특성)

  • 박재학;김한국;신규인;김만원
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.39-46
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    • 2001
  • It is noted that KS D 3507 pipe steel has several problems when it is used as a city gas pipe at medium pressure. So new pipe steel, KS D 3631, was developed in order to be used as a pipe for medium and low pressure and now it is being substituted for D 3507. In this study, several mechanical tests, such as tensile test, microhardness test, and Charpy impact test were conducted to get material properties of D 3507 and D 3631 pipe steels. And also microstructures at the weld and heat affected zones were observed for the two materials. From the Charpy test results $K_{IC}/$ was estimated for the upper and lower shelf and the critical crack length is calculated for supposed axial semi-elliptical surface cracks. And the burst pressure is estimated as a function of wear depth for a defective D 3631 pipe by using the finite element method. The burst pressure is also calculated for pipes with an axial crack by using the published equations.

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Nonlinear finite element analysis of ultra-high performance fiber reinforced concrete beams subjected to impact loads

  • Demirtas, Gamze;Caglar, Naci;Sumer, Yusuf
    • Structural Engineering and Mechanics
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    • v.82 no.1
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    • pp.81-92
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    • 2022
  • Ultra-high performance fiber reinforced concrete (UHPFRC) is a composite building material with high ductility, fatigue resistance, fracture toughness, durability, and energy absorption capacity. The aim of this study is to develop a nonlinear finite element model that can simulate the response of the UHPFRC beam exposed to impact loads. A nonlinear finite element model was developed in ABAQUS to simulate the real response of UHPFRC beams. The numerical results showed that the model was highly successful to capture the experimental results of selected beams from the literature. A parametric study was carried out to investigate the effects of reinforcement ratio and impact velocity on the response of the UHPFRC beam in terms of midpoint displacement, impact load value, and residual load-carrying capacity. In the parametric study, the nonlinear analysis was performed in two steps for 12 different finite element models. In the first step, dynamic analysis was performed to monitor the response of the UHPFRC beam under impact loads. In the second step, static analysis was conducted to determine the residual load-carrying capacity of the beams. The parametric study has shown that the reinforcement ratio and the impact velocity affect maximum and residual displacement value substantially.