• 제목/요약/키워드: Impact Forging

검색결과 32건 처리시간 0.023초

기계학습을 활용한 공정 변수별 오스템퍼링 경도 예측 비교 연구 (Comparative Study of Aus-Tempering Hardness Prediction by Process Using Machine Learning)

  • 김경훈;박종구;허우로;양해웅
    • 열처리공학회지
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    • 제36권6호
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    • pp.396-401
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    • 2023
  • Aus-tempering heat treatment is suitable for thin and small-sized in precision parts. However, the heat treatment process relies on the experience and skill of the operator, making it challenging to produce precision parts due to the cold forging process. The aims of this study is to explore suitable machine learning models using data from the aus-tempering heat treatment process and analyze the factors that significantly impact the mechanic properties (e.g. hardness). As a result, the study analyzed, from a machine learning perspective, how hardness prediction varies based on the quenching temperature, carbon (C), and copper (Cu) contents.

저탄소 직접 소입강의 베이나이트상 조절에 관한 연구 (A Study on the Bainite Phase Control of Direct-Quenched Low Carbon Steels)

  • 안병규;고영상;이경섭
    • 한국재료학회지
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    • 제6권8호
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    • pp.841-851
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    • 1996
  • 최근의 연구에 의하면 직접 소입강에서 미량의 베이나이트상의 생성이 확인되었다. 마르텐사이트 변태전에 생성된 베이나이트상은 마르텐사이트의 패킷을 미세화시키고 입도 미세화로 기계적 성질을 향상시킨다고 한다. 본 연구에서는 미량 합금 원소로 Mo, B 등을 첨가한 강을 $1200^{\circ}C$에서 단조하여 물에 직접 소입한 후, 베이나이트상의 분율을 조절하기 위해 베이나이트 변태 온도에서 일정시간 유지하는 열처리 과정을 거쳐 생성된 베이나이트상의 분율과 기계적 성질간의 관계를 고찰하였다. 이로써 마르텐사이트와 베이나이트 혼합 조직의 강도와 인성을 증가시키는 효과적인 베이나이트 분율을 조사한 후에, 직접 소입시에 이와 같은 분율의 베이나이트 함량으로 조절할 수 있는 방법을 제시하여 고강도 고인성형 직접 소입강의 개발에 활용하고자 한다.

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페라이트상을 갖는 12Cr 내열강의 기계적성질에 미치는 템퍼링 처리의 영향 (Effect of tempering treatment on the mechanical properties in 12Cr heat resistant steel with ferrite phase)

  • 강창룡;이상명;조영관;변삼섭;정병호
    • 동력기계공학회지
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    • 제15권2호
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    • pp.49-54
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    • 2011
  • Effect of tempering treatment on the mechanical properties of 12Cr heat resistant steel with ferrite phase was investigate in this study. As time and temperature of tempering treatment were increase, C and Cr contents in matrix structure were decreased. Due to increase of the amount of Cr26C6 type carbides. It was confirmed in mechanical properties experimental that tensile strength and hardness were decreased, while elongation and impact value were, increased with increasing the time and temperature.

회전 카메라를 이용한 블랙박스 시스템 구현 (Implementation of a Dashcam System using a Rotating Camera)

  • 김기완;구성우;김두용
    • 반도체디스플레이기술학회지
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    • 제19권4호
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    • pp.34-38
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    • 2020
  • In this paper, we implement a Dashcam system capable of shooting 360 degrees using a Raspberry Pi, shock sensors, distance sensors, and rotating camera with a servo motor. If there is an object approaching the vehicle by the distance sensor, the camera rotates to take a video. In the event of an external shock, videos and images are stored in the server to analyze the cause of the vehicle's accident and prevent the user from forging or tampering with videos or images. We also implement functions that transmit the message with the location and the intensity of the impact when the accident occurs and send the vehicle information to an insurance authority with by linking the system with a smart device. It is advantage that the authority analyzes the transmitted message and provides the accident handling information giving the user's safety and convenience.

매트릭스(matrix)형 냉간금형강의 기계적 특성에 미치는 NbC 탄화물 첨가의 영향 (Effect of NbC Carbide Addition on Mechanical Properties of Matrix-Type Cold-Work Tool Steel)

  • 강전연;김호영;손동민;이재진;윤효윤;이태호;박성준;박순근
    • 열처리공학회지
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    • 제28권5호
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    • pp.239-249
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    • 2015
  • Various amount of NbC carbide was intentionally formed in a matrix-type cold-work tool steel by controlled amount of Nb and C addition. And the effect of NbC addition on the mechanical properties was investigated. Four alloys with different Nb and C contents were cast by vacuum induction melting, then hot forging and spheroidizing annealing were conducted. The machinability of the annealed specimens was examined with 3 different cutting tools. And tensile tests at room temperature were conducted. After quenching and tempering, hardness and impact toughness were measured, while wear resistance was evaluated by disk-on-plate type wear test. The increasing amount of NbC addition resulted in degraded machinability with increased strength, whereas the absence of NbC also led to poor machinability due to high toughness. After quenching and tempering, the additional NbC improved wear resistance with increasing hardness, whereas it deteriorated impact toughness. Therefore, it could be found that a moderate addition of NbC was desirable for the balanced combination of mechanical properties.

고성능 냉간금형강의 미세조직과 기계적 특성: 레데부라이트(ledeburitic) 및 매트릭스(matrix)형 강종의 비교 (Microstructures and Mechanical Characteristics of Advanced Cold-Work Tool Steels: Ledeburitic vs. Matrix-type Alloy)

  • 강전연;김호영;손동민;이재진;윤효윤;이태호;박순근
    • 열처리공학회지
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    • 제28권4호
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    • pp.181-189
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    • 2015
  • Two types of advanced cold-work tool steels were characterized and compared. A higher-alloyed ledeburitic steel with primary carbides (denoted as 9Cr) and a lower-alloyed steel without primary carbides (5Cr) were fabricated by vacuum induction melting and subsequent hot forging. They were spheroidizing-annealed at $870^{\circ}C$, quenched at $1030^{\circ}C$ and tempered at 180 or $520^{\circ}C$. Their machinability after annealing and hardness, impact toughness, wear resistance after tempering were compared and interpreted in association with their characteristic microstructures. After annealing, 5Cr showed higher resistance to machining due to higher ductility and toughness in spite of lower strength and smaller carbide volume. Owing to smaller carbide volume fraction and the absence of coarse primary carbides, 5Cr showed even better impact toughness although the hardness was lower. The improved toughness of 5Cr resulted in excellent wear resistance, while smaller volume fraction of retained austenite also contributed to it.

고온 재질 열화도를 반영한 CrMoV 터빈로터의 재료 위험도 및 잔여수명 평가 (Assessment of Material Risk and Residual Life of CrMoV Turbine Rotor Considering High Temperature Material Degradation)

  • 마영화;이진상;윤기봉
    • 한국안전학회지
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    • 제21권4호
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    • pp.33-41
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    • 2006
  • Material degradation should be considered to assess integrity and residual life of high temperature equipments. However, the property data reflecting degradation are not sufficient for practical use. In this study measuring properties for 1Cr-1Mo-0.25V forging steel generally used for turbine rotor was carried out. Degradation was simulated by isothermal ageing. heat treatment and variation of microstructure was observed. Mechanical properties such as tensile strength, impact energy, hardness and fracture toughness were measured. Assuming a semi-elliptical surface crack at the bore hole in a turbine rotor, material risk was estimated by using the aged material property data obtained in this study. Safety margin was decreased and life of the rotor was exhausted. This procedure can be used in assessing the residual life of a turbine rotor due to material degradation.

Unveiling the synergistic nexus: AI-driven coding integration in mathematics education for enhanced computational thinking and problem-solving

  • Ipek Saralar-Aras;Yasemin Cicek Schoenberg
    • 한국수학교육학회지시리즈A:수학교육
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    • 제63권2호
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    • pp.233-254
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    • 2024
  • This paper delves into the symbiotic integration of coding and mathematics education, aimed at cultivating computational thinking and enriching mathematical problem-solving proficiencies. We have identified a corpus of scholarly articles (n=38) disseminated within the preceding two decades, subsequently culling a portion thereof, ultimately engendering a contemplative analysis of the extant remnants. In a swiftly evolving society driven by the Fourth Industrial Revolution and the ascendancy of Artificial Intelligence (AI), understanding the synergy between these domains has become paramount. Mathematics education stands at the crossroads of this transformation, witnessing a profound influence of AI. This paper explores the evolving landscape of mathematical cognition propelled by AI, accentuating how AI empowers advanced analytical and problem-solving capabilities, particularly in the realm of big data-driven scenarios. Given this shifting paradigm, it becomes imperative to investigate and assess AI's impact on mathematics education, a pivotal endeavor in forging an education system aligned with the future. The symbiosis of AI and human cognition doesn't merely amplify AI-centric thinking but also fosters personalized cognitive processes by facilitating interaction with AI and encouraging critical contemplation of AI's algorithmic underpinnings. This necessitates a broader conception of educational tools, encompassing AI as a catalyst for mathematical cognition, transcending conventional linguistic and symbolic instruments.

열간단조용 비조질강의 기계적 성질에 미치는 V, Nb의 영향 (Effect of V and Nb on Mechanical Properties of Non-Heattreated Hot Forging Steels)

  • 위겸복;정운태;이경섭;왕성도
    • 한국재료학회지
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    • 제2권1호
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    • pp.65-75
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    • 1992
  • 0.4wt% C을 함유하는 기존의 기계구조용 탄소강에 V과 Nb을 단독 또는 복합으로 첨가한 열간단조용 비조질강의 기계적 성질을 조사하고, 미세조직과 셔출물의 분포 및 형상을 관찰하였으며 첨가원소의 영향을 정량화 하기 위해 중회귀분석을 행하였다. 인장시험 결과 모든 재료의 인장강도는 $70kg/\textrm{mm}^2$ 이상으로 기존의 소입.소려재(S45C)와 동등하거나 그 이상이었으며, 충격시험 결과 대부분 재료의 충격에너지는 40J 이하로 기존 재료의 약 50%정도였 다. V함량이 0.10에서 0.l5wt%로 증가하였을 경우 인장강도는 약 20% 증가하였으나 충격에너지는 감소하였다. 이는 VC의 미세석출에 의해 석출강화 효과와 함께 펄라이트의 부피분율이 증가하고 층간거리가 감소했기 때문이다. 반면 Nb 함량이 0.05에서 0.10wt%로 증가한 경우에는 강도와 인성의 근소한 증가경향을 나타내었다. 이는 NbC의 석출애 의한 결정립 미세화 효과가 VC 보다 우세했기 때문이다. 또한 V+Nb의 복합첨가는 단독첨가시에 비하여 충격인성의 향상에 보다 효과적이었으며, 본 실험에서 최적 강도와 인성의 조합을 보인 합금조성은 0.4C-1.19Mn-0.05S-0.12V-0.07Nb로 인장강도는 $84kg/\textrm{mm}^2$ 이상, 충격인성은 34J 이상이었다.

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차세대 원전 대형 압력용기용 고강도 SA508 Gr.4N Ni-Cr-Mo계 저합금강 개발 (High Strength SA508 Gr.4N Ni-Cr-Mo Low Alloy Steels for Larger Pressure Vessels of the Advanced Nuclear Power Plant)

  • 김민철;박상규;이기형;이봉상
    • 한국압력기기공학회 논문집
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    • 제10권1호
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    • pp.100-106
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    • 2014
  • There is a growing need to introduce advanced pressure vessel steels with higher strength and toughness for the optimizatiooCn of the design and construction of longer life and larger capacity nuclear power plants. SA508 Gr.4N Ni-Cr-Mo low alloy steels have superior strength and fracture toughness, compared to SA508 Gr.3 Mn-Mo-Ni low alloy steel. Therefore, the application of SA508 Gr.4N low alloy steel could be considered to satisfy the strength and toughness required in advanced nuclear power plants. The purpose of this study is to characterize the microstructure and mechanical properties of SA508 Gr.4N low alloy steels. 1 ton ingot of SA508 Gr.4N model alloy was fabricated by vacuum induction melting followed by forging, quenching, and tempering. The predominant microstructure of the SA508 Gr.4N model alloy is tempered martensite having small packet and fine Cr-rich carbides. The yield strength at room temperature was 540MPa, and it was decreased with an increase of test temperature while DSA phenomenon occurred at around $288^{\circ}C$. Overall transition property of SA508 Gr.4N model alloy was much better than SA508 Gr.3 low alloy steel. The index temperature, $T_{41J}$, of SA508 Gr.4N model alloy was $-132^{\circ}C$ in Charpy impact tests, and reference nil-ductility transition temperature, $RT_{NDT}$ of $-105^{\circ}C$ was obtained from drop weight tests. From the fracture toughness tests performed in accordance with the ASTM standard E1921 Master curve method, the reference temperature, $T_0$ was $-147^{\circ}C$, which was improved more than $60^{\circ}C$ compared to SA508 Gr.3 low alloy steels.