• Journal of the Institute of Electronics and Information Engineers
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• v.51 no.4
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• pp.123-130
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• 2014

In TFT-LCD panel images, defects are typically detected by using a large difference in the brightness compared to the background. In this paper, we propose a sequential defect detection algorithm according to defect possibility caused by difference of brightness. By using this method, pixels with high defect probabilities are preferentially detected and defects with a large brightness difference are accurately detected. Also, limited defects with a small brightness difference is detected more reliably, eventually minimizing the degree of over-detection. We have experimentally confirmed that our proposed method showed an excellent detection result for detecting limited defects as well as defects with a large brightness difference.

• Proceedings of the KIEE Conference
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• 1996.07b
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• pp.1240-1242
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• 1996

In a still mill, the effective surface defect inspection algorithm is necessary. For this purpose, this paper proposed the preprocessing algorithm for surface defect inspection of cold mill strip. This consists of live steps. They are edge detection, binarizing, noise deletion, combining of fragmented defect and selecting the largest defect. Especially, binarizing is a critical problem. Bemuse the performance of the preprocessing is largely depend on the binarized image. So, we develope the adaptive thresholding method, which is multilevel thresholding. The thresholding value is varied according to the mean graylevel value of each test image. To investigate the performance of the proposed algorithm, we classified the detected defect using neural network. The test image is 20 defect images captured at German Sick Co. This algorithm is proved to have good property in cold mill strip surface inspection.

• Journal of Korea Multimedia Society
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• v.10 no.10
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• pp.1271-1283
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• 2007

To detect defect of FPD(flat panel displays) is very difficult due to uneven illumination on FPD panel image. This paper presents a method to detect various types of defects using the approximated image of the uneven illumination by B-spline. To construct a approximated surface, corresponding to uneven illumination background intensity, while reducing random noises and small defect signal, only the lowest smooth subband is used by wavelet decomposition, resulting in reducing the computation time of taking B-spline approximation and enhancing detection accuracy. The approximated image in lowest LL subband is expanded as the same size as original one by wavelet reconstruction, and the difference between original image and reconstructed one becomes a flat image of compensating the uneven illumination background. A simple binary thresholding is then used to separate the defective regions from the subtracted image. Finally, blob analysis as post-processing is carried out to get rid of false defects. For applying in-line system, the wavelet transform by lifting based fast algorithm is implemented to deal with a huge size data such as film and the processing time is highly reduced.

• Journal of Institute of Control, Robotics and Systems
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• v.10 no.6
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• pp.487-493
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• 2004

In this Paper, we propose a lighting system for the stable detection of check defects of the CRT panel through the analysis of the lighting interaction between the lighting unit and the CRT panel. The check defect is very difficult to detect reliably because of its high sensitivity according to the direction of incident light. At first, we model the physical shape of check defects using SEM image. And then we apply physics based illumination model to investigate the optical characteristics of the check defect. Finally, we propose a lighting system for the stable detection of check defect. Experimental results show the feasibility of the proposed lighting system for check inspection.

• Journal of Institute of Control, Robotics and Systems
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• v.13 no.11
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• pp.1060-1066
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• 2007

When a high-energy ultrasound propagates through a solid body that contains a crack or a delamination, the two faces of the defect do not ordinarily vibrate in unison, and dissipative phenomena such as friction, rubbing and clapping between the faces will convert some of the vibrational energy to heat. By combining this heating effect with infrared imaging, one can detect a subsurface defect in material efficiently. In this paper a detection of the welding defect of thin SUS 304 plates using the UIR (ultrasonic infrared imaging) technology is described. A low frequency (20kHz) ultrasonic transducer was used to infuse the welded thin SUS 304 plates with a short pulse of sound for 280ms. The ultrasonic source has a maximum power of 2kW. The surface temperature of the area under inspection is imaged by a thermal infrared camera that is coupled to a fast frame grabber in a computer. The hot spots, which are a small area around the defect tip and heated up highly, are observed. From the sequence of the thermosonic images, the location of defective or inhomogeneous regions in the welded thin SUS 304 plates can be detected easily.

• Journal of the Korean Society for Nondestructive Testing
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• v.30 no.1
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• pp.31-35
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• 2010

This paper presents the development of automatic defect detection program using 3D computed tomography image of small solid rocker motor. We applied the neighbor pixel comparison algorithm with beam hardening correction for the recognition of defect. We made the artificial defect specimen in order to decide a standard CT value of defect. The program was tested with 150 small solid rocket motors and it could detect the disbond, crack, foreign material and void. The program showed more reliable and faster results than human inspector's interpretation.

• Journal of the Korean Society for Nondestructive Testing
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• v.30 no.4
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• pp.311-316
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• 2010

Defects positioning of underground gas pipelines using MFL(magnetic flux leakage) inspection which is one of non-destructive evaluation techniques is proposed in this paper. MFL signals acquired from MFL PIG(pipeline inspection gauge) have nonlinearity and distortion caused by various external disturbances. SQI(self quotient image), a compensation technique for nonlinearity and distortion of MFL signal, is used to correct positioning of pipeline defects. Through the experiments using artificial defects carved in the KOGAS pipeline simulation facility, it is found that the performance of proposed defect detection is greatly improved compared to that of the conventional DCT(discrete cosine transform) coefficients based detection.

• The Journal of the Institute of Internet, Broadcasting and Communication
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• v.20 no.3
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• pp.171-179
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• 2020

Recently, studies have shown that convolution neural networks are achieving the best performance in image classification, object detection, and image generation. Vision based defect inspection which is more economical than other defect inspection, is a very important for a factory automation. Although supervised anomaly detection algorithm has far exceeded the performance of traditional machine learning based method, it is inefficient for real industrial field due to its tedious annotation work, In this paper, we propose ADGAN, a unsupervised anomaly detection architecture using the variational autoencoder and the generative adversarial network which give great results in image generation task, and demonstrate whether the proposed network architecture identifies anomalous images well on MNIST benchmark dataset as well as our own welding defect dataset.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.21 no.9
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• pp.1681-1688
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• 2017

In this paper, we implemented a high-speed signal processing hardware system for Color Line Scan Camera using FPGA and Nor-Flash. The existing hardware system mainly processed by high-speed DSP based on software and it was a method of detecting defects mainly by RGB individual logic, however we suggested defect detection hardware using RGB-HSL hardware converter, FIFO, HSL Full-Color Defect Decoder and Image Frame Buffer. The defect detection hardware is composed of hardware look-up table in converting RGB to HSL and 4K HSL Full-Color Defect Decoder with high resolution. In addition, we included an image frame for comprehensive image processing based on two dimensional image by line data accumulation instead of local image processing based on line data. As a result, we can apply the implemented system to the grain sorting machine for the sorting of peanuts effectively.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.21 no.11
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• pp.2121-2127
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• 2017

In this paper, we propose a computer vision based automatic defect detection method from ceramic image for non-destructive testing. From region of interest of the image, we apply brightness enhancing stretching algorithm first. One of the strength of our method is that it is designed to detect defects of images obtained from various thicknesses, that is, 8, 10, 11, 16, and 22 mm. In other cases we apply histogram based binarization algorithm. However, for 8 mm case, it may have false positive cases due to weak brightness contrast between defect and noise. Thus, we apply modified fuzzy binarization algorithm for 8 mm case. From the experiment, we verify that the proposed method shows stronger result than our previous study that used Blob labelling for all five thickness cases as expected.