• Title/Summary/Keyword: IT Manufacturing Company

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Corporate Reengineering for MRPII Implementation: Via a Hierarchical Modelling Approach

  • Chan, Jimmy S.F.;Chau K.Y.;Chan, Y.K.
    • International Journal of Quality Innovation
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    • v.6 no.2
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    • pp.59-89
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    • 2005
  • Manufacturing Resources Planning (MRPII) is one kind of manufacturing information system that can help manufacturing companies gain competitive advantages. It is estimated that more than one hundred MRPII systems are available in the market, many of them are mature enough to solve most operational issues in accordance with users' requirements. More often than not, many of these systems provide more functions than a company expects. Manufacturing companies worldwide have attempted to implement these MRPII systems, however, many companies experienced failure (Turbide, 1996) due to managerial rather than technical issues. The authors propose an approach utilising a roadmap to integrate BPR and the MRPII implementation in order to overcome this difficulty. A detail road map is developed to guide this implementation, which is designed using a hierarchical analysis technique known as Integrated DEFinition Method (IDEF). IDEF is a systematic manufacturing management and integration-modeling tool. The proposed approach is implemented and illustrated using a reference company and the results indicated that 66% reduction in errors for maintaining the bills of materials system; 99% reduction in time to carry out material requirement planning; and 70% reduction in time previously taken for non-productive discussions.

Innovation Strategy for Manufacturing in Korea based on Collaboration (기업간 상생협력 기반 한국형 제조혁신 전략)

  • Lee, Seok-Woo;Ryu, Kwang-Yeol;Nam, Sung-Ho;Hong, Won-Pyo;Choi, Hon-Zong
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1328-1333
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    • 2007
  • Unpredictable customer demands make manufacturers to make quality products with cheaper price and shorter delivery. To survive in the global market, the manufacturing industry needs to equip with advanced technologies including IT. Under this situation, "collaboration"is the best solution for manufacturers to survive and to grow their company instead of competition. With this strategy, we have conducted a project(e-Manufacturing). The companies participate to the project attained the amazing results by utilizing collaboration systems such as delivery shortened and increase in sale/profit. Since the strategy of the project is assessed to be very useful to increase competition power of manufacturers, the project will be enlarged to cover wider application domains with a new project name called "i-Manufacturing". In this paper, therefore, we introduce the specific output from the e-Manufacturing project and the specific strategies/plans of i-Manufacturing project.

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A Study on the Allergenicity of the Commercial Infant Formula (시판 조제 분유의 Allergenicity에 관한 연구)

  • Jeong, Eun-Ja;Lee, Bu-Ung;Park, Seong-O
    • The Korean Journal of Food And Nutrition
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    • v.7 no.4
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    • pp.338-344
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    • 1994
  • I experimented on commercial infant formula in passive cutaneous anaphylaxis inhibition methods. I used several guinea pigs for this experiment. The results obtained from this study were as follows : 1) Commercial infant formula showed positive reactions, while soy-based formula showed negative reactions. 2) The products from different companies showed different reactions respectively The products of "A" company showed low allergenicity compared to the products of "B" company. The Products of "C" company showed the lowest allergenicity. 3) It seemed to be that the differences of allergenicity among the products by various companies were caused by the differences of the materials used, the combination ratio of materials, the heat treatment level, and manufacturing processes., and manufacturing processes.

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An Dynamic Analysis of Quality Control in Korean Manufacturing Industry (한국제조기업 품질관리활동의 동적 분석)

  • 이순룡;이광재
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.10 no.16
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    • pp.183-195
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    • 1987
  • The effectiveness of quality control is contingent to adaptability to the present circumstance. The objectives of this study are to provide empirical data to carry out qualify control effectively. To accomplish this purpose, an empirical study was made by questionaire (mailing survey method, Feb. to Mar. in 1987). The sample is the 167 companies in Korean manufacturing industry. The main findings out of the analysis are as follows the stage of quality control is concentrated in appraisal phase, the company standard is equiped gradually in non-KS marked company and the need of economic evaluation about quality control is increased gradually. With a view to analysing of relationship between quality control and it's effect factors (company standard, KS mark, computer based information system), the methods of $\chi$$^2$ test are used. The company standard have a significant difference in top manager's altitude to duality control, operation stage of quality control. operation scope of qualify control and quality budgeting system but is insignificant with economic evaluation about duality control. Otherwise, KS mark is insignificant with the equality control activity except for operation scope. The quality information system based in computer have a significant difference in operation stage, operation scope and economic evaluation. Therefor, for the purpose of attaining effectiveness of quality control through the economic evaluation about quality control, the company standard and computer based duality information system must be utilized in quality control activity.

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A study on labor management of pump manufacturing industry (펌프제조업체 인력실태에 관한 연구)

  • Kim, Bong-Sun;Lee, Seog-Hwan;Lee, Seung-Moo
    • Journal of the Korea Safety Management & Science
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    • v.9 no.3
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    • pp.173-182
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    • 2007
  • We suggested the policy of labor management in pump manufacturing industry through survey in order to improve competitive ability. In pump manufacturing industry, since it is difficult to find sufficient worker having technical skill and knowledge concerning pump manufacturing technology, therefore the industry must cultivate the employee systematically. We reached the result, production engineer and R&D engineer play an important role to improve competitive ability in pump manufacturing industry. Though they need technical education, the effect of education was not satisfactory. To solve this problem, suitable technical education course must be devised. Marketing reinforcement is a important factor in pump manufacturing industry. To achieve marketing reinforcement, each company must develop their present technology further and raise marketing ability to expand internal and external business. It is also consulted to use IT technology.

Virtual Manufacturing for an Automotive Company(VII) : Construction and Application of a Virtual Press Shop (자동차 가상생산 기술 적용(VII) : 프레스 디지털 가상공장의 구축과 활용)

  • Kuk, Seung-Ho;Lee, Sang-Seok;So, Soon-Il;Noh, Sang-Do;Kim, H.S.;Shim, K.B.;Kim, J.Y.
    • IE interfaces
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    • v.21 no.3
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    • pp.322-332
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    • 2008
  • Digital Virtual Manufacturing is a technology to facilitate effective product developments and agile productions by digital model representing the physical and logical schema and the behavior of real manufacturing system, and it includes product, resources, processes and plant. For successful applications of this technology, a digital virtual factory as a well-designed and integrated environment is essential. In this research, we constructed a sophisticated digital virtual factory of a Korean automotive company's press shop. For efficient constructions of a digital virtual factory useful to kinematic simulations and visualizations, we analyzed entire business process and detailed activities of press engineering. Also, we evaluated geometries, structures, characteristics and motions of a plant and machines in press shop. The geometric model and related data of a virtual press shop are built and managed by a modeling standard defined in this paper. The virtual manufacturing simulation of press machines is conducted to evaluate kinematic motions, cycle time and locations of components using geometric models and related data. It's for interference checks and productivity improvements. We expect that this virtual press shop helps us to achieve great savings in time and cost in many manufacturing preparation activities in the new car development process of automotive companies.

A Successful Operation Method and Practical Analysis of Requirements in Quality Management System : Focused on Manufacturing Companies in Kyungnam Province (품질경영시스템의 요구사항 활용 실태분석과 성공적 운영방안 -경남지역 제조업체를 중심으로 -)

  • Park Dong-Joon;Kang In-Seon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.2
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    • pp.60-68
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    • 2005
  • ISO 9000 quality standards families were established in 1987 and have been started to implement Korean industry since early 1990s. ISO 9000 standards families of 1987 were revised in 1994 and 2000, respectively, by request of world wide certification bodies and industry quality experts. This article reviews the necessity of ISO 9001 :2000 revision, quality management principles behind it, and benefits that ISO 9001: 2000 could bring. We summarize responses of foreign industry that ISO 9001: 2000 has been implemented. Survey questionnaire for 23 requirements of ISO 9001: 2000 from manufacturing companies of Busan and Kyungnam provinces are collected. Research hypotheses that there is any difference in quality management system practical application due to company size and implementation motivation are tested using SPSS. Finally, recommendations are provided for operating successful quality management system.

A study on the CTP System development at manufacture based MTO and MTS (MTO와 MTS기반의 생산방식에서의 CTP 시스템 개발에 관한 연구)

  • 여성주;류석곤;왕지남
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.534-537
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    • 2000
  • Recently, A manufacturing formula centered of the customer is one of the most important parts for the company competition. Especially, it is the matters of weight and importance that Make to Order(MTO) and Make to stock(MTS) is considered at the same time for designing manufacturing system based the order effectly. This paper suggests a alternative Available to promise(ATP) and capable to promise(CTP) to confirm the delivery time to customer, how to link mid-long term production plan with short term daily based scheduling, how to relate middle processes of device based industry to mid-long term plan through the example of S company in a manufacturing formula mixed MTO and MTS

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Development of a computerized production control system for auto-parts manufacturing processes under flexible production schedule (유동적 생산계획 하의 자동차부품 생산공정 전산화방안에 관한 연구)

  • 박재영;신영석;문기주
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.33
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    • pp.63-70
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    • 1995
  • Most of small-to-medium sized companies use computer to manage and control their manufacturing system. However, it is real hard to find a company which uses the system properly. There are several reasons. First of all, appropriate software to satisfy user's needs is not available and there is lack of mind to computerize. Therefore, this paper focuses to show difficulties which they will encounter, develop a model of computerized production management system and define proper level of computerization. An experimental system has been developed for an auto-parts manufacturing company using IBM-PC in the environment of MS-DOS and CA-Clipper.

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A Study on the Production Informatization Strategy for Korean SMEs of Manufacturing Industries (I) - Evaluation of Production Informatization Level (중소 제조기업의 생산정보화(MES) 도입 전략에 관한 연구 (I) - 생산정보화 수준 진단 및 평가)

  • Lee, Ju Yeon;Zhao, Wen-Bin;Park, Yang Ho;Lee, Eon;Noh, Sang Do;Jo, Hyunjei;Jo, Yong Ju;Choi, Seog Ou
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.2
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    • pp.194-205
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    • 2013
  • In recent years, the main concerns of enterprise management activities is how to strengthen the competitiveness to quickly respond to changes and sustain the growth in business environment. In order to achieve competitiveness and sustainability, a large variety of production informatization systems, such as MES (Manufacturing Execution System), ERP (Enterprise Resource Planning), have been introduced to manufacturing companies. However, there have been many problems owing to the reckless introduction of those systems. Therefore, it is necessary to evaluate the informatization level of the manufacturing company before introducing production informatization systems. This paper presents methodology and system to evaluate the informatization level of manufacturing company. The proposed evaluation method, based on the traditional questionnaire approaches, considers the various characteristics of the company. And then, we proposed models for calculation and production informatization level using 450 results of conducting a survey. Finally, a web-based system was developed for the evaluation of informatization level.