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Worker-Driven Service Development Tool for Smart Factory

  • Lee, Jin-Heung
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.7
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    • pp.143-150
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    • 2020
  • Recently, many companies are interested in smart factory services. Because various smart factory services are provided by the combination of mobile devices, cloud computing, and IoT services. However, many workers turn away from these systems because most of them are not implemented from the worker's point of view. To solve this, we implemented a development tool that allows field workers to produce their own services so that workers can easily create smart factory services. Manufacturing data is collected in real time from sensors which are connected to manufacturing facilities and stored within smart factory platforms. Implemented development tools can produce services such as monitoring, processing, analysis, and control of manufacturing data in drag-and-drop. The implemented system is effective for small manufacturing companies because of their environment: making various services quickly according to the company's purpose. In addition, it is assumed that this also will help workers' improve operation skills on running smart factories and fostering smart factory capable personnel.

Using QFD implementation to decide for design of electronic wave shielding paint characteristics (QFD 전개에 의한 전자파 차단도료 설계 특성 결정 방법 ; S사 사례연구 중심으로)

  • 박재현;강경식;이광배
    • Journal of the Korea Safety Management & Science
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    • v.2 no.4
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    • pp.139-151
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    • 2000
  • Developing a new commercial product, it is need to connect the end users demand of quality to the industrial technology of company. For this reason, this study is to build up the users demand for the imminent marketing product of a certain company by Analytic Hierarchy Process, analyze quantitatively users subjective thoughts collected by Group Consensus, calculate the added-value of users demands and verify the consistency of users opinions by consistency-exponential-calculation. The added value obtained by this method is substituted into a user-demand item of Quality Function Deployment. And, the technical characteristic data transferred from the extracted essential factor for developing and manufacturing a new product is substituted into a technical characteristic item of QFD. The faculty of quality is firstly finished by this procedure. But, because the relation a technical characterization with users demand do not be known in new product, Wassermans method was introduced for the correlation users demand with technology and for the processing and marketing of a new product. The all assumption on this thesis was based on the reliable real data of a certain company.

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A Case Study on the Engineering Economic Decision for Receiving Orders in Automotive Parts Industry (자동차부품 수주를 위한 투자타당성 분석방법 개선 사례연구)

  • Kim, Jin-Wook;Jeong, Heon-Gyeong
    • IE interfaces
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    • v.20 no.3
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    • pp.267-276
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    • 2007
  • When a company makes a decision on an investment for a new product as a source for a new program, it is not easy for them to take a proper decision-making process in this highly volatile market. There could be several ways to make an investment decision on a new program. A company needs to choose the most suitable way of investment which is reflected current corporate circumstances and potential risks. We check up the process of the engineering economic decision in a automotive part manufacturing company. We define the gap between the theory and practice on engineering economic decisions. We present advices to make a decision desirably.

- A Case Study on Construction of applicatory RFID(Radio Frequency Identification) Logistics Information System in the Make to Order - (실용적 주문형 RFID 물류 정보 시스템 구축에 관한 사례연구)

  • Oh Sung Hwan;Yang Kwang Mo;Park Jae Hyun
    • Journal of the Korea Safety Management & Science
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    • v.6 no.3
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    • pp.197-209
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    • 2004
  • A company wishes to obtain a competitive edge by adopting an efficient logistics information system to control the logistics management process. The elements of the competitive edges a company targets are to maintain good quality, reduce cost and on-time delivery and those competitive edges are closely related to the cycle time of a product. The logistics information system in a company is also closely tied with other business activities than the logistics itself. Therefore it is essential to choose a system that will help rationalize the logistics but also overall business operations along the supply chain from manufacturing to distribution of the products. This paper aims to research and analyze a problem with a logistics information system through case study and to suggest a logistics information system with RFID in place adopted to eliminate problems such as damages, loss and defect rates.

A Study on Ambidextrous Attribute About 6 Sigma Problem Solving Tools (6시그마 문제해결 도구의 양면성 속성에 대한 연구)

  • Seong, Gi-Uk;Han, Hun-Seok;Kim, Bong-Seon
    • Proceedings of the Safety Management and Science Conference
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    • 2012.04a
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    • pp.623-638
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    • 2012
  • Since six sigma program was first introduced in late 1990's, it has been evolved in Korea. The number of six sigma adopting company are getting increased and diversify manufacturing, service, government. In these days, the rapid innovation of internet technology change the media industry's game rule. This paper is concerned with a six sigma applications to internet media portal service company. The main focus of this study is to introduce an empirical study on the implementation of DMAIC procedures for internet media portal service company.

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Development of an Effective Manufacturing Scheduling System for PCB Manufacturing Line Using Dual DBR Method (복수 DBR 기법을 이용한 PCB 생산라인의 효율적인 생산계획 시스템 개발)

  • Yoshida, Atsunori;Park, Jeong-Hyeon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.10
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    • pp.2935-2944
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    • 2009
  • This paper proposes Dual DBR(Drum-Buffer-Rope) system for a small-to-medium-sized PCB(Printed Circuit Board) manufacturing line. DBR method of TOC(Theory of Constraints) is an effective system for a small-to-medium-sized company to build production scheduling system. But to apply it to PCB line, it needs more technical consideration because of multiple constraints, looping process line and complex buffer management. This paper proposes an answer of these problems using Dual DBR to build production scheduling system more successfully. And it was confirmed that lead time was reduced more than 20% applying Dual DBR system to a domestic PCB manufacturing line actually.

The Effect of ERP System's Maturity on the Implementation of SCM System (ERP시스템의 성숙도가 SCM시스템 구축에 미치는 영향에 관한 연구)

  • Hong, Hyun-Gi
    • Journal of Digital Convergence
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    • v.10 no.5
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    • pp.135-141
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    • 2012
  • Recently many manufacturing companies have tried to implement the Supply Chain Management system to enhance productivity with low cost. Generally the SCM system is implemented on the basis of ERP system. So it is necessary to find out the relationships between these two Information systems to make sure that the SCM system is implied successfully in the company. The goal of this paper is to find out how the Enterprise Resource Planning system's maturity affects on the implementation intension of Supply Chain Management system in manufacturing companies in korea. To achieve this goal, the empirical research about influence of ERP system on SCM system was carried out. The result of this research can be usefully referred in decision making process for the successful implementation of the SCM system in manufacturing company.

A Study on System-Based Accident Analysis : An Accident at In-house Subcontractor of a Manufacturing Company (제조업 사업장 사내협력업체 사고사례의 시스템적 분석에 관한 연구)

  • Seo, Dong-Hyun;Choi, Yi-Rac;Park, Jang-Hyun;Han, Ou-Sup
    • Journal of the Korean Society of Safety
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    • v.37 no.5
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    • pp.42-55
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    • 2022
  • In this study, an accident at an in-house maintenance subcontractor of a manufacturing company was analyzed using representative systemic analysis methods, and the results were compared to determine the socio-technical and organizational structure causal factors. Systemic accident analyses were performed using AcciMap, STAMP-CAST, and a method that utilizes work processing procedures. The causal factors derived from the three methods were classified according to HFACS classification criteria. AcciMap and STAMP-CAST analyses were able to derive legal problems and defects in organizational structure between the company and the subcontractors. The method that utilized the work processing procedures drew the most causal factors of the three methods but showed some limitations in deriving legal and facility-related problems. Most of the causal factors identified through the systemic methods could be classified according to the HFACS classification criteria, except for the legal and organizational structure matters. Socio-technical and organizational problems with a holistic perspective of the company and subcontractors could be found using systemic analysis methods. However, it is necessary to conduct analysis using various methods in order to derive more comprehensive measures to prevent accidents because each analysis method showed some limitations in the derivation or expression of some causal factors. The results of this study can be helpful in selecting and using an appropriate method for accident analysis.

An Empirical Study on the Japanese Manufacturers' Integration Strategy of Supply Chain Management (일본 제조기업의 공급사슬경영 통합화 전략에 관한 실증 연구)

  • Lee, Deok-Joo
    • IE interfaces
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    • v.13 no.3
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    • pp.486-495
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    • 2000
  • Supply chain management(SCM) has become an integral part in manufacturing management. And it is often discussed that the actual advantages of supply chain management can be exploited by its integrative management approach. Very often in this context scholars refer to the need of integrating the supply chain. However few examples of truly integrated supply chains are witnessed and it is not always clear what integration implies and how it is implemented. In this paper, it is empirically attempted to analyze the integrated supply chain management practices in a strategic perspective. Using the data gathered from Japanese manufacturers, a taxonomy of the SCM integration strategy is developed and the characteristics of each company group are investigated with a viewpoint of integrated supply chain management initiatives. Furthermore the relationships between the taxonomy and the manufacturing strategy process are also examined.

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Effects of Internal and External Characteristics of Korean SMEs on the Introduction of Smart Factory : An Exploratory Investigation on the Metal Processing Industry (국내 중소기업의 내·외부 요인이 스마트팩토리의 도입에 미치는 영향에 관한 탐색적 연구 : 금속가공업을 중심으로)

  • Lee, Jonggak;Kim, Jooheon
    • Journal of Information Technology Services
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    • v.19 no.6
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    • pp.97-117
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    • 2020
  • Five years have passed since the introduction of the smart factory amid the new opportunities for growth and job creation in relation to domestic manufacturing companies. Nevertheless, there is a lack of analysis on SMEs introduction smart factories. This study empirically analyzed the effects on the introduction of smart factories of domestic metal processing SMEs by distinguishing the characteristics of enterprises In this study, 103 companies which introduced smart factories and another 106 companies which did not introduce them were sampled. The Introduction of the Smart Factory was analyzed by four categories such as the Company characteristics (R&D capability, product production capability, organizational change), entrepreneur characteristics (risk sensitivity), relational characteristics (trust, dependence, cooperation, Influence), and structural characteristics (competition). As a result of the research, we found out product production capacity, risk sensitivity, trust and cooperation, Influence, and competition are statistically significant in the introduction of smart factory. But competition was characterized by a negative (-) sign opposite to the hypothesis. This study is meaningful in that the scope of the analysis has been expanded by analyzing whether smart factory was introduced or not considering the characteristics of the company. And there should be continuous research on its utilization as well as the introduction of smart factory.