• 제목/요약/키워드: IGCC slag

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상용급 석탄가스화플랜트 최적설계에 관한 연구 (A study on the engineering optimization for the commercial scale coal gasification plant)

  • 김병현;민종선;김재환
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 추계학술대회 초록집
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    • pp.131.1-131.1
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    • 2010
  • This study was conducted for engineering optimization for the gasification process which is the key factor for success of Taean IGCC gasification plant which has been driven forward under the government support in order to expand to supply new and renewable energy and diminish the burden of the responsibility for the reduction of the green house gas emission. The gasification process consists of coal milling and drying, pressurization and feeding, gasification, quenching and HP syngas cooling, slag removal system, dry flyash removal system, wet scrubbing system, and primary water treatment system. The configuration optimization is essential for the high efficiency and the cost saving. For this purpose, it was designed to have syngas cooler to recover the sensible heat as much as possible from the hot syngas produced from the gasifier which is the dry-feeding and entrained bed slagging type and also applied with the oxygen combustion and the first stage cylindrical upward gas flow. The pressure condition inside of the gasifier is around 40~45Mpg and the temperature condition is up to $1500{\sim}1700^{\circ}C$. It was designed for about 70% out of fly ash to be drained out throughout the quenching water in the bottom part of the gasifier as a type of molten slag flowing down on the membrane wall and finally become a byproduct over the slag removal system. The flyash removal system to capture solid particulates is applied with HPHT ceramic candle filter to stand up against the high pressure and temperature. When it comes to the residual tiny particles after the flyash removal system, wet scurbbing system is applied to finally clean up the solids. The washed-up syngas through the wet scrubber will keep around $130{\sim}135^{\circ}C$, 40~42Mpg and 250 ppmv of hydrochloric acid(HCl) and hydrofluoric acid(HF) at maximum and it is turned over to the gas treatment system for removing toxic gases out of the syngas to comply with the conditions requested from the gas turbine. The result of this study will be utilized to the detailed engineering, procurement and manufacturing of equipments, and construction for the Taean IGCC plant and furthermore it is the baseline technology applicable for the poly-generation such as coal gasification(SNG) and liquefaction(CTL) to reinforce national energy security and create new business models.

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분류층 습식 석탄가스화 기술 (Entrained-Flow Coal Water Slurry Gasification)

  • 라호원;이시훈;윤상준;최영찬;김재호;이재구
    • Korean Chemical Engineering Research
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    • 제48권2호
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    • pp.129-139
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    • 2010
  • 석탄으로부터 수소, 일산화탄소 등의 가스 연료를 생산하기 위하여 개발된 석탄 가스화 공정은 이산화탄소 저장, 환경 유해 물질 저감 등의 우수성으로 인하여 최근 세계 각국에서 앞다투어 개발에 나서고 있다. $75{\mu}m$ 이하의 미분탄을 이용하는 분류층 가스화 공정은 용량의 대형화가 쉽고, 에너지 전환 효율이 우수하여 석탄가스화복합발전(IGCC) 등에 널리 이용되고 있다. 특히 석탄슬러리를 원료로 사용하는 습식 분류층 가스화 공정은 기술적으로 성숙되어 가장 많이 보급되고 있다. 본 논문에서는 습식 분류층 가스화 공정을 이루는 석탄전처리, 버너, 가스화기, 슬래그용융, 가스화 운전 특성과 설계 및 해석을 위한 수치모사 등의 요소기술 개발 현황을 고찰하였다. 습식 석탄가스화는 IGCC 플랜트에서 뿐만 아니라 합성석유, SNG, 화학원료 제조용으로 활용될 수 있으며 융합 공정, 연료 다변화 등에 대응하기 위하여 요소기술별 추가적인 기술개발이 이루어져야 할 것으로 판단된다.

콘크리트용 잔골재로서 석탄가스화복합발전 슬래그의 활용성 검토 - 물리적 성질 및 유해물질 함유량 특성을 중심으로 - (A Study on the Coal Gasification Slag as Fine Aggregate for Concrete - Focus on Physical Properties and hazardous materials content characteristics -)

  • 현승용;한준희;이재진;신용섭;한민철;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2018년도 춘계 학술논문 발표대회
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    • pp.56-57
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    • 2018
  • This study is a fundamental consideration for using CGS from the IGCC as a fine aggregate for concrete. For the review, the physical properties and hazardous materials content of KS F 2527 were considered. The results showed that KS F 2527 standard was generally satisfied, making it possible to confirm the possibility that it is a fine metal considering its physical properties and hazardous materials content characteristics.

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CGS를 잔골재로 혼합 사용하는 모르타르의 공학적 특성 (Properties of Cement Mortar Using CGS as Mixed Fine Aggregate)

  • 한준희;이영준;현승용;박경택;한민철;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2018년도 춘계 학술논문 발표대회
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    • pp.138-139
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    • 2018
  • This study is a basic review of the basic characteristics of mortar as a result of the use of concrete as a fine aggregate for CGS(coal gasification slag) generated from the IGCC(integrated gasification combined cycle). The analysis shows that CGS and crushed sand + seal sand mix is the best combination of CGS combined with about 75 % of CGS based on the effects of promoting liquidity and strength. This is expected to be a positive factor in securing the strength and flexibility of concrete given the optimal mix of CGS, and may also contribute to the improvement of quality.

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CGS를 잔골재로 활용한 콘크리트의 사전혼합시멘트 종류별 탄산화 특성 (Carbonation Depths of the Concrete Using Coal Gasification Slag Fine Aggregates Depending on Premix Type Cements)

  • 한준희;김수호;백성진;한수환;김종;한민철
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2022년도 봄 학술논문 발표대회
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    • pp.192-193
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    • 2022
  • In this study, concrete durability was reviewed before CGS, a by-product generated from IGCC, was used as a fine aggregate for concrete. The characteristics of concrete and effect on carbonization according to the type of pre-mixed cement and the CGS substitution rate were analyzed. As a result of the analysis, the depth of carbonation according to the pre-mixed cement types increased by up to 52%, and the carbonation resistance tended to be similar overall when CGS was used as a fine aggregate.

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수력선별 공정이 석탄 가스화 용융 슬래그 잔골재 품질에 미치는 영향 (Hydroelectric Sorting Process is coal Gasification Slag Effect on the Quality of fine Aggregates)

  • 후윈야오;김수호;한준희;김종;한민철;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 가을 학술논문 발표대회
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    • pp.120-121
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    • 2021
  • This study examines the performance of the pre-treatment process system to use CGS, a by-product generated in IGCC, as a concrete fine aggregate for construction materials, on the quality of CGS fine aggregate. As a result of the analysis, it is judged that the quality of fine aggregates of CGS can be improved at both density, absorption rate, and 0.08mm body passage amount after the hydroelectric screening process using water as a medium during the pretreatment process. It is believed that it can be used as basic data for national standard certification of CGS fine aggregates in the future.

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프리믹스 시멘트 종류 변화 및 CGS 치환에 따른 콘크리트의 물리적 특성 (Physical Properties of Concrete According to Changing in The Types of Premix Cements and the Mixing Rate of CGS.)

  • 김수호;한수환;임군수;현승용;김종;한민철
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 가을 학술논문 발표대회
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    • pp.63-64
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    • 2021
  • In this study, Coal gasification slag(CGS) was replaced with fine aggregate to verify the physical properties of the concrete according to the change in cement types. As a result of the study, the use of CGS resulted in a decrease of superplasticizer and an decrease of AE agent. In addition, when 50% of mixed cement and CGS were replaced, the initial strength expression was delayed, and the strength enhancing effect was judged to be weak.

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석탄 가스화 용융 슬래그를 잔골재로 사용하는 플라이애시 치환 콘크리트의 기초적 특성 및 수화열에 관한 연구 (A Study on the Fundamental and Heat of Hydration Properties of Fly Ash Replacement Concrete Mixed with Coal Gasification Slag for Fine Aggregate)

  • 한민철;최일경
    • 대한건축학회논문집:구조계
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    • 제36권1호
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    • pp.155-162
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    • 2020
  • The aim of the research is to investigate the fundamental properties and heat of hydration reducing performance of the fly ash incorporated concrete mixture when the coal gas slag (CGS) from integrated gasification combined cycle (IGCC) is used as fine aggregate. From the results of the experiment, the workability was generally increased and the air content was decreased up to one to four percent with increasing the replacing ratio of CGS to fine aggregate. The compressive strength was similar or increased within five percent to the Plain mixture when the CGS was used as a fine aggregate. When the CGS and fly ash were used same time, the heat of hydration reducing performance was improved than single using cases either CGS or fly ash. Based on the results, for the concrete mixture using CSG as a portion of the combined fine aggregate, the general properties were improved and heat of hydration was decreased approximately 16 % when the fly ash was replaced 30 % to cement and the CGS was replaced less than 50 % to fine aggregate.

석탄 가스화 용융 슬래그의 전처리 공정 시스템 적용에 따른 입자 및 물리적 특성 개선 및 통계적 검증 (Improvement Particle and Physical Characteristics Applying of The Pretreatment Process System of Coal Gasification Slag and It's Verification Based on Statistical Approach)

  • 김종;한민철;한준희
    • 한국건설순환자원학회논문집
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    • 제10권3호
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    • pp.285-292
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    • 2022
  • 본 연구에서는 IGCC에서 발생되는 CGS를 각각의 전처리 공정마다 콘크리트 잔골재 품질 평가를 수행하였다. 전처리 공정 시스템은 순환 잔골재 생산설비를 기반으로 구축되었다. 각각의 전처리 공정 시스템에 따른 측정값을 반복측정 분산분석을 통해 전처리 공정의 통계적 유의성을 분석하였다. 분석결과 전처리 공정 시스템 전·후의 CGS 잔골재 품질의 경우 밀도는 5.2 % 상승, 흡수율은 1.86 % 감소, 0.08 mm체 통과량은 2.25 % 감소, 조립률 및 입도분포 또한 입도 조정이 가능한 것으로 나타났다. 결국, 전처리 공정 시스템은 CGS의 불순물을 제거하고 입도를 개선시켜 물리적 성질 및 입자특성이 향상됨을 확인할 수 있으며, 잔골재로서의 활용하기 위한 CGS의 품질을 KS F 2527에서 규정하고 품질기준 범위 이내로 개선할 수 있는 것으로 나타났다.

분체계 재료조합 및 석탄 가스화 용융 슬래그를 잔골재로 활용한 매스 콘크리트 수화열 저감 (Reducing Hydration Heat of Mass Concrete by Applying Combination of Powdered Materials and CGS as Fine Aggregate)

  • 박상원;한준희;한민철
    • 한국건축시공학회지
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    • 제24권2호
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    • pp.169-180
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    • 2024
  • 본 연구는 분체계 재료조합 시멘트 및 CGS 잔골재 조합에 따른 콘크리트의 단열온도상승 시험결과를 통해 최적의 조합 비율을 도출하고, 이를 토대로 모의부재 시험 및 수화열 해석을 통하여 매스 콘크리트 구조물에서의 수화열 저감 성능에 대한 현장 적용성을 분석하였다. 분석결과 TBC+CGS 50%조합에서 콘크리트 중앙부와 표면부의 온도차이가 감소하며, 최고 온도 도달시간이 지연되어 시간경과에 따른 표면부 인장강도 증가로 온도응력에 따른 온도균열 발생을 저감시킬 수 있을 것으로 판단된다.