• 제목/요약/키워드: Hydrostatic Bearings

검색결과 41건 처리시간 0.026초

DLC 코팅에 의한 사판식 피스톤 펌프의 저속 영역 동력 손실 개선 (Performance Improvement of a Swash Plate Type Piston Pump in the Low-Speed Range by a DLC Coating)

  • 홍예선;김종혁;이성렬
    • 드라이브 ㆍ 컨트롤
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    • 제11권4호
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    • pp.25-31
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    • 2014
  • This paper details application of a DLC(Diamond Like Carbon)-coating to the swash plate and the ball joint of pistons that make sliding contact with the piston shoes of an axial piston pump. This process, aimed to reduce the frictional and leakage power losses of the hydrostatic piston shoe bearings at the low speed range. At lower speeds than 100rpm, the positive effects of the DLC-coating on the power loss reduction of the hydrostatic piston shoe bearings could be confirmed. These effects resulted in little improvement in volumetric efficiency of the test pump, but the mechanical efficiency could be raised by up to 5% at 100rpm; here, the DLC-coated swash plate played a more dominant role than the DLC-coated ball joint.

유압 피스톤모터용 Slipper Pad의 정압시험에 관한 연구 (A Study on the Hydrostatic Test of Slipper Pad for Hydraulic Piston Motor)

  • 함영복;김광영;김형의
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.645-649
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    • 1997
  • In case of swash plate type axial piston hydraulic motor, hydrostatic bearing used to achieve the lubrication effect on the mechanical sliding contact areas between the following parirs ; sliooer-pad and swash plate,piston and cylinder bore,valve plate and cylinder block, etc. This study discussed the basic charateristic for the hydrostatic slipper-pad bearings with the capillary or orifice restrictor under static load condition. And, we also development of hydrostatic bearing tester for hydrostatic balancing test of pistion & slipper-pad assembly, and some experimental data on supply pressure step responce are reported.

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Design, Fabrication, and Testing of a MEMS Microturbine

  • Jeon Byung Sun;Park Kun Joong;Song Seung Jin;Joo Young Chang;Min Kyoung Doug
    • Journal of Mechanical Science and Technology
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    • 제19권2호
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    • pp.682-691
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    • 2005
  • This paper describes the design, fabrication, and testing of a microturbine developed at Seoul National University. Here, the term 'microturbine' refers to a radial turbine with a diameter on the order of a centimeter. Such devices can be used to transmit power for various systems. The turbine is designed using a commercial CFD code, and it has a design flow coefficient of 0.238 and work coefficient of 0.542. It has 31 stator blades and 24 rotor blades. A hydrodynamic journal bearing and hydrostatic thrust bearings counteract radial and axial forces on the rotor. The test turbine consists of a stack of five wafers and is fabricated by MEMS technology, using photolithography, DRIE, and bonding processes. The first, second, fourth, and fifth layers contain plumbing, and hydrostatic axial thrust bearings for the turbine. The third wafer contains the turbine's stator, rotor, and hydrodynamic journal bearings. Furthermore, a turbine test facility containing a flow control system and instrumentation has been designed and constructed. In performance tests, a maximum rotation speed of 11,400 rpm and flow rate of 16,000 sccm have been achieved.

고속 연삭기용 유정압 스핀들 개발에 관한 연구 (A Study on the Development of Hydrostatic High Speed Spindle for Grinding Machine)

  • 김정석;조용권;박진효;문홍만
    • 한국생산제조학회지
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    • 제20권1호
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    • pp.96-100
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    • 2011
  • The hydrostatic bearings have a relatively small run-out comparing to its shape error by fluid film effect in hydrostatic state as like pneumatic bearing and have a high stiffness, load capacity and damping characteristics. As there is no maintenance and semipermanent in these bearing type, it has been usually adopted as main spindle bearing for grinding machine. In this thesis, to develop hydrostatic bearing for high speed spindle, the cooler setting temperature, bearing clearance and nozzle pressure of belt-driven hydrostatic bearing are investigated. The bearing temperature is decreased, as the cooler setting temperature is lower, nozzle pressure is higher and bearing clearance is wider. The front temperature of bearing is nearly $8^{\circ}C$ higher than the rear one up to 13,000 rpm of spindle revolution. The thermal deflection of X-axis is ${\pm}16\;{\mu}m$ in range of 12,000 rpm-13,000 rpm. Therefore, it is conformed that the built-in motor hydrostatic bearing can be used to high speed spindle.

극저온 정압 저널베어링의 성능해석에 관한 연구 : 난류유동, 압력강하, 가변 밀도 및 점도의 영향 (A Study on Performance Analysis of Cryogenic Hydrostatic Journal Bearings : the Effects of Turbulent Flow, Pressure Drop and Variable Liquid Properties)

  • 김성기;강지훈;김경웅
    • Tribology and Lubricants
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    • 제19권3호
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    • pp.139-145
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    • 2003
  • In this paper, static characteristics of a cryogenic hydrostatic journal bearing which has 2-rows staggered recesses are numerically analyzed. The regime of operation of this bearing is fully turbulent with large fluid inertia effects. The turbulent lubrication equation is solved under the assumption that turbulence parameters are decided by the Reynolds numbers. Pressure drop caused by inertia effect at the recess edge is considered in this analysis. Also density and viscosity of working fluid are considered as function of only pressure. Numerical results for a cryogenic Hydrostatic journal bearing show pressure distribution, load capacity, flow rate, and recess pressure. The effects of turbulent flow, pressure drop and variable liquid properties are discussed.

정압저어널 베어링의 정특성 해석 (The Static Characteristics of Hydrostatic Journal Bearings)

  • 박천홍;김석일;이후상
    • 한국기계연구소 소보
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    • 통권18호
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    • pp.21-27
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    • 1988
  • In this study, a series of experiments and analyses are performed to estimate the static characteristics of hydrostatic journal bearing such as load capacity, pressure change in each recess, eccentricity of spindle, etc. The experiments are carried out for a multi-recess type journal bearing with capillary restrictor. The Finite Element Method(FEM) is used for the analyses. The predicted load capacity under the condition of stationary or eccentric ratio of bellow 0.2 of the spindle shows excellent agreement with the measured. But, with an increase of the eccentric ratio when the spindle is rotating, the predicted load capacity is largely estimated than the measured. It seems that the difference is mainly caused among others from the fact that the effect of oil-viscosity variation due to the temperature change in the bearing is not introduced into the analyses. The analysis method proposed to estimate the static characteristics of hydrostatic journal bearing is considered to be very reliable since the predicted results are overall in good agreement with the measured.

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정압베어링을 적용한 터보팽창기의 회전체 동역학 해석 및 구동시험 (Rotordynamic Analysis and Operation Test of Turbo Expander with Hydrostatic Bearing)

  • 이동현;김병옥;정준하;임형수
    • Tribology and Lubricants
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    • 제38권2호
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    • pp.33-40
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    • 2022
  • In this study, we present rotor dynamic analysis and operation test of a turbo expander for a hydrogen liquefaction plant. The turbo expander consists of a turbine and compressor wheel connected to a shaft supported by two hydrostatic radial and thrust bearings. In rotor dynamic analysis, the shaft is modeled as a rigid body, and the equations of motion for the shaft are solved using the unsteady Reynolds equation. Additionally, the operating test of the turbo expander has been performed in the test rig. Pressurized helium is supplied to the bearings at 8.5 bar. Furthermore, we monitor the shaft vibration and flow rate of the helium supplied to the bearings. The rotor dynamic analysis result shows that there are two critical speeds related with the rigid body mode under 40,000 rpm. At the first critical speed of 36,000 rpm, the vibration at the compressor side is maximum, whereas that of the turbine is maximum at the second critical speed of 40,000 rpm. The predicted maximum shaft vibration is 3 ㎛, whereas sub-synchronous vibration is not presented. The operation test results show that there are two critical speeds under the rated speed, and the measured vibration value agrees well with predicted value. The measured flow rate of the helium supplied to the bearing is 2.0 g/s, which also agrees well with the predicted data.

저어널 베어링 의 특성 과 터어보 기계류 의 축진동 에 관한 연구 (A Study of the Characteristics of Journal Bearings and the Rotor Dynamics of Turbo Machinery)

  • 한동철
    • 대한기계학회논문집
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    • 제7권4호
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    • pp.469-476
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    • 1983
  • The effects of oil supply conditions on the static and dynamic properties of journal bearings supporting high speed rotors were investigated. The initially unknown hydrostatic pressure in oil pockets were determined by iteration with the aid of the equation of oil flow balance for given oil supply pressure and flow coefficients of oil inlet. For the calculation of dynamic characteristics, the dynamic changes of pressure in lubricating gaps and oil pockets were linearised with a perturbation method.

진공예압형 다공질 공기베어링의 압력분포 및 성능해석 (Analysis on the Static Performance of Vacuum-Preloaded Porous Air Bearings)

  • 김경호;박천홍
    • 한국정밀공학회지
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    • 제30권12호
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    • pp.1327-1333
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    • 2013
  • Air bearings are widely used in precision stages because of low friction and high motion accuracy, however, they suffer from low stiffness in comparison with rolling bearings or hydrostatic bearings. So, several preloading methods using weight, magnet and vacuum force, and opposing pads have been used to increase the stiffness of the air bearings. In this paper, pressure distributions of the vacuum preloaded porous air bearings are calculated using the proposed method. And then, the load capacity and stiffness are analyzed. For the vacuum preloaded air bearings, the stiffness is increased owing to reduced bearing clearance by vacuum force. The simulation results indicate that variation of vacuum pressure with clearance in the vacuum pocket gives rise to low stiffness, so the vacuum pocket should be designed for pressure to be constantly maintained regardless of the bearing clearance by means of large effective pumping speed.