• Title/Summary/Keyword: Hydrostatic Bearing

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The Performance analysis of Hydrostatic Spherical Bearing for the Rotary Forging Machine Spindle (회전 단조기 주축용 정수압 구면 베어링의 성능 해석)

  • Lee, Gi-Young;Jung, Yoon;Han, Dong-Chul;Na, Gyung-Hwan;Choi, Seok-Woo;Park, Jun-Soo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1995.06a
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    • pp.48-53
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    • 1995
  • 본 논문에서는 정수압 구면 베어링의 정확한 해석을 위해 구면 베어링 틈새의 유체 유동의 지배 방정식인 구면 좌표계 레이놀즈 방정식을 수치 해석으로 해석하였다. 이를 통해 구한 유체의 압력 분포를 이용하여 베어링의 하중 지지 용량, 유량 및 강성을 구하고 이를 도시하여 설계 타당성을 검증하였다.

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An Analysis for Turbulent Hybrid Bearings with Fluid Inertia and Swirl Injection Effects (유체의 관성력과 스월의 영향을 고려한 난류 하이브리드 베어링의 해석)

  • 이용복;김창호;최동훈
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.85-91
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    • 1996
  • An analysis for turbulent hybrid beatings with fluid inertia and swirl injection effect was derived for studying static characteristics of swirl-controlled hybrid journal. The swirl-controlled hybrid journal beating is considered to have more freedom in stability control in high speed rotating machinery. Current analysis is compared with experimental results with 3-recess hydrostatic journal bearing. The analysis revealed that the fluid momentum exchange at orifice discharge could produce pressure rise inside the recess region which can control the shear flow induced by journal rotation. The analysis also shows that the swirl-controlled hybrid journal beating has a capability of controlling load carrying capacity and stability by manipulating supply pressure and injection angle.

Analysis on the Static Performance of Vacuum-Preloaded Porous Air Bearings (진공예압형 다공질 공기베어링의 압력분포 및 성능해석)

  • Khim, Gyungho;Park, Chun Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1327-1333
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    • 2013
  • Air bearings are widely used in precision stages because of low friction and high motion accuracy, however, they suffer from low stiffness in comparison with rolling bearings or hydrostatic bearings. So, several preloading methods using weight, magnet and vacuum force, and opposing pads have been used to increase the stiffness of the air bearings. In this paper, pressure distributions of the vacuum preloaded porous air bearings are calculated using the proposed method. And then, the load capacity and stiffness are analyzed. For the vacuum preloaded air bearings, the stiffness is increased owing to reduced bearing clearance by vacuum force. The simulation results indicate that variation of vacuum pressure with clearance in the vacuum pocket gives rise to low stiffness, so the vacuum pocket should be designed for pressure to be constantly maintained regardless of the bearing clearance by means of large effective pumping speed.

Design, Fabrication, and Testing of a MEMS Microturbine

  • Jeon Byung Sun;Park Kun Joong;Song Seung Jin;Joo Young Chang;Min Kyoung Doug
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.682-691
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    • 2005
  • This paper describes the design, fabrication, and testing of a microturbine developed at Seoul National University. Here, the term 'microturbine' refers to a radial turbine with a diameter on the order of a centimeter. Such devices can be used to transmit power for various systems. The turbine is designed using a commercial CFD code, and it has a design flow coefficient of 0.238 and work coefficient of 0.542. It has 31 stator blades and 24 rotor blades. A hydrodynamic journal bearing and hydrostatic thrust bearings counteract radial and axial forces on the rotor. The test turbine consists of a stack of five wafers and is fabricated by MEMS technology, using photolithography, DRIE, and bonding processes. The first, second, fourth, and fifth layers contain plumbing, and hydrostatic axial thrust bearings for the turbine. The third wafer contains the turbine's stator, rotor, and hydrodynamic journal bearings. Furthermore, a turbine test facility containing a flow control system and instrumentation has been designed and constructed. In performance tests, a maximum rotation speed of 11,400 rpm and flow rate of 16,000 sccm have been achieved.

Lubrication Modeling of Reciprocating Piston in Piston Pump with High Lateral Load (강한 측력이 작용하는 피스톤 펌프의 왕복동 피스톤 기구 부에서의 윤활모형에 관한 연구)

  • Shin, JungHun;Jung, DongSoo;Kim, KyungWoong
    • Tribology and Lubricants
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    • v.30 no.2
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    • pp.116-123
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    • 2014
  • The objective of this study is to model and simulate the nonlinear lubrication performance of the sliding part between the piston and cylinder wall in a hydrostatic swash-plate-type axial piston pump. A numerical algorithm is developed that facilitates simultaneous calculation of the rotating body motion and fluid film pressure to observe the fluid film geometry and power loss. It is assumed that solid asperity contact, so-called mixed lubrication in this study, invariably occurs in the swash-plate-type axial piston pump, which produces a higher lateral moment on the pistons than other types of hydrostatic machines. Two comparative mixed lubrication models, rigid and elastic, are used to determine the reaction force and sliding friction. The rigid model does not allow any elastic deformation in the partial lubrication area. The patch shapes, reactive forces, and virtual local elastic deformation in the partial lubrication area are obtained in the elastic contact model using a simple Hertz contact theory. The calculation results show that a higher reaction force and friction loss are obtained in the rigid model, indicating that solid deformation is a significant factor on the lubrication characteristics of the reciprocating piston part.

Development of Core Technologies of Multi-tasking Machine Tools for Machining Highly Precision Large Parts (고정밀 대형 부품가공용 복합가공기 원천기술 개발)

  • Jang, Sung-Hyun;Choi, Young-Hyu;Kim, Soo-Tae;An, Ho-Sang;Choi, Hag-Bong;Hong, Jong-Seung
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.2
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    • pp.129-138
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    • 2012
  • In this study, three types of large scale multi-tasking machine tools together with core technologies involved have been developed and introduced; a multi-tasking machine tool for large scale marine engine crankshafts, a multi-tasking vertical lathe for windmill parts, and a large scale 5-axis machine tool of gantry type. Several special purpose devices has been necessarily developed for the purpose of handling and machining big and heavy workpieces accurately, such as PTD (Pin Turning Device) with revolving ring spindle for machining eccentric crankshaft pins, hydrostatic rotary table and steady rest for supporting and resting heavy workpieces, and 2-axis automatic swiveling head for high-quality free surface machining. Core technologies have been also developed and adopted on their detail design stage; 1) structural design optimization with FEM structural analysis, 2) theoretical hydrostatic analysis for the PTD and rotary table bearings, 3) box-in-box type cross-rail and octagonal ram design to secure machine rigidity and accuracy, 4) constant spindle rpm control against gravitational torque due to unbalanced workpiece.

Recent Advances in Fluid Film Bearings and Dampers for Turbomachinery (터보기계에 적용되는 유체 윤활 베어링 및 댐퍼의 최신 연구 동향)

  • Yi, Howon;Jung, Hyunsung;Kim, Kyuman;Lee, Chanwoo;Lim, Homin;Sin, Seki;Choi, Seungho;Ryu, Keun
    • Tribology and Lubricants
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    • v.36 no.4
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    • pp.215-231
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    • 2020
  • The paper presents extensive survey and review of experimental and analytical researches on fluid film bearings and squeeze film dampers (SFDs) for turbomachinery available in open literature (major archival international journals) published recently (2018 and 2019 only). Over 60 published research works are reviewed based on the research topics and objectives, the types of bearings, size of bearings, and main design parameters with a brief summary of experiments and/or predictions in each work. Some important findings and general observations about the experimental and/or predictive data are also presented. There are several major trends observed throughout the survey. A large portion of the papers focuses on bearing surface textures and effect of operating and assembly conditions on static and/or dynamic forced performances, as well as bearing surface roughness and wear patterns. Researches on geometry of orifices and recesses in hydrostatic (or hybrid) bearings, as well as bearing system stability predictions using thermohydrodynamic analysis and computational fluid dynamics (CFD), are considered as significant topics. Studies on SFDs mainly focus on experimental identification of force coefficients for various SFD geometries and sealing conditions. Reliable experiments of fluid film bearings and SFDs along with the development of experimentally benchmarked predictive tools enable reinforcement of the path for reliable implementations of the bearing components into high performance rotating machinery operating at extreme and harsh conditions. The extensive list of sources of recent experiments in the available open literature is a welcome addition to the analytical community to gauge the accuracy of predictive tools.

Investigation of Cogging Effect in Bisymmetric Dual Iron Core Linear Motor Stage (대칭구조 철심형 리니어모터 이송계에서의 코깅현상에 관한 연구)

  • Oh, Jeong-Seok;Park, Chun-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.10
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    • pp.115-121
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    • 2008
  • This paper presents bisymmetric dual iron core lineal motor stage for heavy-duty high precision applications such as large area micro-grooving machines or high precision roll die machines. In this stage, two iron core linear motors are installed in laterally symmetric way to cancel out the attractive forces. Main focus was given to analyzing the effect of cogging force and moment for two different layouts, which are symmetric and half-pitch shifted ones. Experimental results showed that the symmetric layout is more adequate for high precision applications because of its clear moment cancellation effect. It was also verified that the effect of the residual cogging moment can be suppressed further by increasing the bearing stiffness. One problem of the symmetric layout is added cogging force which hinders smooth motion, but its effect was relatively small compared with that of moment cancellation.

The Jinsan Gold Mine, Korea : A Mineralogical and Geochemical Study

  • Youn, Jeong-Su;Lee, Kyeong-Yong;So, Chil-sup;Koh, Yong-Kwon
    • Economic and Environmental Geology
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    • v.21 no.1
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    • pp.17-27
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    • 1988
  • The Cretaceous Jinsan gold-bearing hydrothermal veins occur within the Late Proterozoic to Mid Ordovician metasedimentary rocks, intruded by Early Cretaceous pink-feldspar granite($142{\pm}2.0m.y.$). Electrum-galena-sphalerite mineralization was deposited in three stages of quartz and calcite veins. Quartz sulfide-bearing stage I and II evolved from initial high temperatures (near $360^{\circ}C$)to later lower temperatures(near $220^{\circ}C$)from lower salinity fluids(1.0 to 3.2 wt.% NaCl eq.). Fluid inclusion data from the post ore carbonate stage reflects much cooler($110^{\circ}$ to $180^{\circ}C$). Evidence of boiling indicates pressure of<85 bars, corresponding to depths of 400m to 1050m assuming lithostatic and hydrostatic loads. Au-deposition was likely a result of boiling, coupled with declining temperatures. The ${\delta}^{34}S$ $H_2S$ values calculated for sulfides are consistent with an igneous source of sulfur with a ${\delta}^{34}S_{{\Sigma}S}$ value near 4.0‰.

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