• Title/Summary/Keyword: Hydro turbine

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Overload Surge Investigation Using CFD Data

  • Flemming, Felix;Foust, Jason;Koutnik, Jiri;Fisher, Richard K.
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.4
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    • pp.315-323
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    • 2009
  • Pressure oscillations triggered by the unstable interaction of dynamic flow features of the hydraulic turbine with the hydraulic plant system - including the electrical design - can at times reach significant levels and could lead to damage of plant components or could reduce component lifetime significantly. Such a problem can arise for overload as well as for part load operation of the turbine. This paper discusses an approach to analyze the overload high pressure oscillation problem using computational fluid dynamic (CFD) modeling of the hydraulic machine combined with a network modeling technique of the hydraulic system. The key factor in this analysis is the determination of the overload vortex rope volume occurring within the turbine under the runner which is acting as an active element in the system. Two different modeling techniques to compute the flow field downstream of the runner will be presented in this paper. As a first approach, single phase flow simulations are used to evaluate the vortex rope volume before moving to more sophisticated modeling which incorporates two phase flow calculations employing cavitation modeling. The influence of these different modeling strategies on the simulated plant behavior will be discussed.

Low-Load/Low-Eccentricity Performance Improvement Designs for Hydro Power Application of Cylindrical Turbine Guide Bearings - Introduction of Pad Leading-Edge Tapers (수력 원통형 터빈 가이드 베어링의 저부하/저편심 성능향상 설계 - 패드 선단 테이퍼의 도입)

  • Lee, An Sung;Jang, Sun-Yong
    • Tribology and Lubricants
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    • v.33 no.2
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    • pp.65-70
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    • 2017
  • In vertical hydro/hydraulic power turbine-generator applications, traditionally, cylindrical turbine guide bearings (TGBs) are widely used to provide turbine runner shafts with smooth rotation guides and supports. All existing cylindrical TGBs with simple plain pads have drawbacks such as having no pressure generation and film stiffness at the no-load condition and in addition, at the low-load/low-eccentricity condition, having very low film stiffness values and lacking design credibility in the stiffness values themselves. In this paper, in order to fundamentally improve the low-load/low-eccentricity performance of conventional cylindrical TGBs and thus enhance their design-application availability and usefulness, we propose to introduce a rotation-directional leading-edge taper to each partitioned pad, i.e., a pad leading-edge taper. We perform a design analysis of lubrication performance on $4-Pad{\times}4-Row$ cylindrical TGBs to verify an engineering/technical usefulness of the proposed pad leading-edge taper. Analysis results show that by introducing the leading-edge taper to each pad of the cylindrical TGB one can expect a constant high average direct stiffness with a high degree of design credibility, regardless of load value, even at the low-load/low-eccentricity condition and also control the average direct stiffness value by exploring the taper height as a design parameter. Therefore, we conclude that the proposed pad leading-edge tapers are greatly effective in more accurately predicting and controlling rotordynamic characteristics of vertical hydro-power turbine-generator rotor-bearing systems to which cylindrical TGBs are applied.

Development of Kaplan Type Turbine for Low Head Hydro Resources (저낙차 수자원활용을 위한 카프란수차 개발)

  • Lee, Chul-Hyung;Park, Wan-Soon
    • Proceedings of the Korea Water Resources Association Conference
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    • 2007.05a
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    • pp.1992-1996
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    • 2007
  • The Kaplan turbine model has been tested and analized. The blade angle and the guide vane opening of the turbine model were designed to be varied according to the best combination of guide vane and runner blade opening. When the changes in head and output were comparatively large, the efficincy drop were small, so the efficiency characteristics and stability of the entire operating condition were maintained in good condition. These results showed that the developed model in this study will be suitable for small hydro power stations with large changes in head and load.

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Development of 10MW grade Intelligent Digital Governor and It's Application on Sumjingang Hydro-Power Plant (10MW급 인텔리전트 디지털 가버너 국산화 개발 및 섬진강 수력 발전소 적용에 관한 연구)

  • Jeon, Il-Young;Cho, Sung-Hun;Kim, Yoon-Sik;Chun, Si-Young;Shin, Nam-Sik;Park, Young-Chul
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2153-2155
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    • 2001
  • This thesis presents a development of intelligent digital governing system and it's application on Sumjingang Hydro-Power plant. The developed system consists of hardware, software and governing algorithm. The feature of hardware is triplex-modular fail safe redundant system for a safe turbine running. The software consists of operating system and application program. The operating system has real-time and multi-tasking features. And also, application algorithm is composed to run francis type hydro-turbine. The developed digital governing system is applied to Sumjingang hydro-power plant, Korea Hydro Nuclear Power Corporation.

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Performance Analysis of a Micro-Hydro Pelton Turbine for the Osmotic Power Generation (삼투압발전용 마이크로 펠턴터빈의 성능해석)

  • Oh, Hyoung-Woo
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.3
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    • pp.18-22
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    • 2011
  • This paper presents the transient performance analysis of a micro-hydro Pelton turbine for the osmotic power generation using the commercially available computational fluid dynamics (CFD) code, ANSYS CFX. The detailed flow field in the micro Pelton turbine with a single-jet is investigated by the CFD code adopted in the present study. Predicted characteristic curves agree fairly well with measured data for a prototype Pelton turbine over the normal operating conditions. The computational analysis method presented herein can be effectively applied to the hydraulic design optimization process of general purpose Pelton turbine runners.

Experiments on Efficiency of Standing Type Waterwheel with Narrow Canal for Micro/Small Scale Hydro Power Plant (초소수력발전용 좁은 수로 고정형 수직수차 성능실험)

  • Kim, Dong-Jin;Lee, Kyong-Ho;Ahn, Kook-Chan;Kim, Bong-Hwan;Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.104-108
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    • 2012
  • Recently, small scale hydropower needs to be developed due to its clean, renewable and abundant energy resources. However, suitable draft of hydro-turbine body in combination with differences in wheel blade shapes is not determined yet in the range of small hydropower and it is necessary to study for the effective draft in combination with type. Therefore, watermill shaped of 250mm diameter. hydro-turbine aiming 20 watt class generator is adopted in this study because of its simple structure and high possibility of applying to small hydropower. The result shows that effective draft for the turbine body is variable concerning the size of turbine and flow rate of water. Thus, the difference of water depth between fore and aft turbine body contributes to the increase of torque, angular momentum and power output.

Performance Improvement of Cylindrical Turbine Guide Bearings with Pad Leading-Edge Tapers for Vertical Hydro-Power Application: Effects of Taper Angle and Length (패드 선단 테이퍼를 갖는 수력 수직 원통형 터빈 가이드 베어링의 성능향상 - 테이퍼 각도와 길이의 영향)

  • Lee, An Sung;Jang, Sun-Yong;Park, Soo Man
    • Tribology and Lubricants
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    • v.34 no.1
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    • pp.16-22
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    • 2018
  • Cylindrical turbine guide bearings (TGBs) with simple plain pads have conventionally been used in vertical hydro-power turbine-generator applications in order to provide turbine runner shafts with smooth rotation guides and supports. To overcome low-load/low-eccentricity performance drawbacks, such as very low film stiffness and lack of design credibility in the stiffness values themselves, of conventional cylindrical TGBs, the introduction of a rotational-directional leading-edge taper to each partitioned pad, simply pad leading-edge taper, has been found to be very effective in enhancing their design-application availability and usefulness. In this study, we investigate the effects of taper angle and length for given taper heights in detail in order to systematically establish the effectiveness of design on the performance improvement of vertical hydro-power application cylindrical TGBs with pad leading-edge tapers. The analysis results with $4-Pad{\times}1-Row$ cylindrical TGBs show that the lubrication performance of the cylindrical TGBs is optimized with an approximate taper angle ratio of 0.8 and taper length ratio of 0.9. We conclude that the introduction of pad leading-edge tapers along with the optimization of taper designs can be very effective in improving the overall operation reliability of cylindrical TGBs and the rotordynamic characteristics of vertical hydro-power turbine-generator rotor-bearing systems as well, to which the TGBs are applied.

Load distribution analysis of a sprocket wheel tooth for a low head hydro-turbine power transmission system (저낙차용 수차의 동력전달 스프로켓 휠 이의 하중분포 해석)

  • 강용석;김현수;김현진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1087-1095
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    • 1994
  • Chain drive power transmission system was developed for a low head hydro-turbine which generates power by energy transformation on the turbine blades attached to chains. Also, experimental and theoretical analysis for the sprocket wheel tooth load distribution were performed. The tooth load was measured by the specially designed load sensor. It was found that the tooth load distribution for the steady state operation was in good accordance with the quasi-static state results showing the peak load at the final meshing tooth. The trend of the experimental results agreed with the theoretical results based on the spring model analysis and difference in the magnitude of the maximum tooth load was considered to be the effect of the variable spring constant due to the moving contact point between the roller and sprocket wheel tooth.

The Essential Point for the Selection of Small Hydropower Turbine & Generator (소수력 수차발전기의 선정 주안점)

  • Lee Eun-Woong;Lee Gyeong-Bae
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.452-455
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    • 2005
  • We have studied the prearranged plan and the economy of a candidate site for the development of small hydro power. And also we have confirmed its economy by suggesting the technology of the unmanned operation and the selection of the water turbine generator which has a great efficiency. working rate and suitability to the topographical characteristics of various development sites, for example, irrigation reservoirs, water works pipes, sewage systems and cool ing water of a steam power stat ion. Besides we give more examples of the select ion of Francis, propeller turbine and induction generator which can achieve a maximum of power production at a minimum construction cost. With a water turbine which runs at the low head we are able to suggest many programs to boost a development of small hydro power more economically.

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Dynamic Analysis of Francis Runners - Experiment and Numerical Simulation

  • Lais, Stefan;Liang, Quanwei;Henggeler, Urs;Weiss, Thomas;Escaler, Xavier;Egusquiza, Eduard
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.4
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    • pp.303-314
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    • 2009
  • The present paper shows the results of numerical and experimental modal analyses of Francis runners, which were executed in air and in still water. In its first part this paper is focused on the numerical prediction of the model parameters by means of FEM and the validation of the FEM method. Influences of different geometries on modal parameters and frequency reduction ratio (FRR), which is the ratio of the natural frequencies in water and the corresponding natural frequencies in air, are investigated for two different runners, one prototype and one model runner. The results of the analyses indicate very good agreement between experiment and simulation. Particularly the frequency reduction ratios derived from simulation are found to agree very well with the values derived from experiment. In order to identify sensitivity of the structural properties several parameters such as material properties, different model scale and different hub geometries are numerically investigated. In its second part, a harmonic response analysis is shown for a Francis runner by applying the time dependent pressure distribution resulting from an unsteady CFD simulation to the mechanical structure. Thus, the data gained by modern CFD simulation are being fully utilized for the structural design based on life time analysis. With this new approach a more precise prediction of turbine loading and its effect on turbine life cycle is possible allowing better turbine designs to be developed.