• Title/Summary/Keyword: Hydraulic transmission

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Performance Improvement of Clutch Actuating Hydraulic Control System at Semi-Automatic Transmission for Construction Vehicles (건설차량용 반자동 변속기 유압제어계의 성능 개선)

  • 이일영;윤소남;양경욱;이덕규
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.3
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    • pp.10-21
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    • 1996
  • In this study, as a strategy to improve shift characteristics, the authors developed a new style pressure modulator which can reduce shock torque during power shift by modulating the pattern of pressure increase in the cylinder for actuating the clutch. The remarkable merits of this new pressure modulator lie in its structural simplicity and durability, because the modulator is only composed of a poppet type valve and a few orifices. The usefulness of the new pressure modulator is confirmed by experiments and numerical analyses on a clutch control hydraulic system simplified for easy test. Also, the excellency of the transmission with the new pressure modulator is verified by experiments on a test bench for simulating the running power train of an excavator.

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Study on performance test of orchard tractor power transmission systems

  • Sung, Nam-Seok;Chang, Dong-Il;Huh, Yun-Kun;Chung, Sun-Ok;Cho, Jong-Seung;Ha, Jong-Kyou
    • Korean Journal of Agricultural Science
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    • v.40 no.3
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    • pp.237-241
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    • 2013
  • This study started to export an orchard tractor to Europe under the situations that R&D activities for orchard tractor were marginal and even it was not produced. The R&D for orchard tractor has been progressed and the most of it is accomplishing the goal. In this study, the durability of clutch friction part was tested for F/R clutch and moment of inertia of PTO clutch, and it was compared with the design criteria of transmission of tractor. According to the results of inertia test of F/R clutch, hydraulic pressures of clutch satisfied $1,961.33{\pm}196.13kPa$ of design criteria, and the variations of torque for forward and reverse operation were relatively constant. Therefore, it was found that the durability of clutch friction part was stable and reliable. Test results showed that the main hydraulic pressures were maintained $1,961.33{\pm}196.13kPa$ during the tests of moment of inertia of PTO clutch, and when it was operated, the hydraulic pressures were reached $1,961.33{\pm}196.13kPa$. Therefore, it was found that the hydraulic pressures of PTO satisfied the design criteria. By the results that the time of the hydraulic pressures of PTO reaching main hydraulic pressure, and that of torque values restoring to the original was same as the time of the first gear of PTO reaching the maximum rotational speed, it was found that PTO could transfer power to attachments as it was designed.

Development of a hydraulic power transmission system for the 3-point hitch of 50-kW narrow tractors

  • Chung, Sun-Ok;Kim, Yong-Joo;Choi, Moon-Chan;Lee, Kyu-Ho;Ha, Jong-Kyou;Kang, Tae-Kyoung;Kim, Young-Keun
    • Korean Journal of Agricultural Science
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    • v.43 no.3
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    • pp.450-458
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    • 2016
  • High performance small and mid-sized tractors are required for dryland and orchard operations. A power transmission system is the most important issue for the design of high performance tractors. Many operations, such as loading and lifting, use hydraulic power. In the present study, a hydraulic power transmission system for the 3-point hitch of a 50 kW narrow tractor was developed and its performance was evaluated. First, major components were designed based on target design parameters. Target operations were spraying, weeding, and transportation. Main design parameters were determined through mathematical calculation and computer simulation. The capacity of the hydraulic cylinder was calculated taking the lifting force required for the weight of the implements into consideration. Then, a prototype was fabricated. Major components were the lifting valve, hydraulic cylinder, and 3-point hitch. Finally, performance was evaluated through laboratory tests. Tests were conducted using load weights, lift arm sensor, and lift arm height from the ground. Test results showed that the lifting force was in the range of 23.5 - 29.4 kN. This force was greater than lifting forces of competing foreign tractors by 3.9 - 4.9 kN. These results satisfied the design target value of 20.6 kN, determined by survey of advanced foreign products. The prototype will be commercialized after revision based on various field tests. Improvement of reliability should be also achieved.

Analysis of the Friction Characteristics of Transmission Clutch of a Wheel Excavator (휠 굴삭기용 변속기의 클러치 마찰특성 분석)

  • Lee, Yong Bum;Kim, Kwang Min
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.1-6
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    • 2013
  • Hydraulic transmission is the main component delivering power to the drive wheels of an excavator during forward and backward movement, and it has low speed, high torque and high speed, low torque gear change ratios as a forward/backward two-speed main function. It also has additional function of ensuring that the excavator is stably fixed on the ground with the built-in parking brake during excavation operations. In this study, optimal design specifications are determined by modeling and simulating about the multi-disc-type friction clutch, which is the main component improving the reliability of the hydraulic transmission for a 14-ton wheel excavator, and the friction properties of the transmission clutch are analyzed by performing sample tests.

압력제어솔레노이드밸브를 이용한 직접구동 방식의 유압회로에 의한 자동변속기의 변속품질 향상에 관한 연구

  • 김정관;한명철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.577-580
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    • 1995
  • This paper suggests direct-acting hydraulic circuit to control clutches and brakes in automatic transmission. As only one pressure control valve controls the pressure of several friction elements with accumulators in conventional hydraulic circuit, the controllable range is limited. In addition, it is difficult to control the fine timing between apply clutch and release clutch. So, we designed new method to control the pressure of clutch which uses ressure control valve and pressure control solenoid valve independently in each friction element. through this structure improvement of hydraulic circuit, we can control the pressure of clutches and brakes finely and fine timing of between apply clutch and release clutch.

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The Characteristics of Pulsating Flow in a Hydraulic Pipe (유압관로에서 맥동유동 특성에 관한 연구)

  • 모양우;유영태;김지화
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.7
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    • pp.653-665
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    • 2001
  • The characteristics of the pulsating flow in a hydraulic pipe have been investigated. It is necessary to study the power control of the power transmission system in the landing gear system of aircraft and the design of robots. In this system, the power transmission pipeline is composed of a hydraulic system, and the operating flow is unsteady flow. The wave equation varying with frequency is analyzed in order to investigate the characteristics of unsteady flow in such a pipe. This wave equation involves the propagation coefficient in terns of frequency and viscosity. The theoretical result of this wave equation are compared with experimental result. Each wave equation, varying with the propagation coefficient, is analyzed theoretically. then, a sinusoidal wave generator is built in order to make better sinusoidal waves, and a rectifier is built to eliminate the noise from the hydraulic pump. The theoretical results of the wave equation in the flow of viscous fluid agree well with experimental results.

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Pressure Modulation Control of Powershift Shuttle Clutch of Tractor (트랙터용 파워시프트 전.후진 클러치의 압력 모듈레이션 제어)

  • Cho, Jae-Mun;Huh, Jun-Young;Chong, Byung-Hak;Kim, Kyeong-Uk
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1572-1577
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    • 2003
  • The powershift transmission have the advantage of easier operation and higher efficiency by using the hydraulic clutch and mechanical power transfer system. It is important to control the engaging pressure and time. The hydraulic control system is used for these controls of the modulator valve, the accumulator, the sump valve and etc. This study have made a simulator for verifying the pressure characteristic of the shuttle powershift transmission and developed the computer simulation model of the hydraulic components and system by using 'AMESim'. As a result, the design parameters which have an effect on the pressure modulation are verified to the spring stiffness of the modulator valve and the volume of the accumulator.

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A Characteristics of Transient fluid flow in a Hydraulic circular pipe (유압(油壓) 관로(管路) 내(內)에서 유체(流體) 유동(流動)의 과도응답특성(過渡應答特性)에 관(關)한 이론적연구(理論的硏究))

  • Kim, H.J.;Jung, J.C.;Yoo, Y.T.
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.829-834
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    • 2000
  • This paper is primarily directed toward analyzing the transient response characteristics in hydraulic pipe lines. The exact solution to the transient response characteristics was obtained by using the complicated transfer function derived by Iberall. The discrepancy with the exact and approximate is small, so the approximate solution is adopted to the theoretical one. An equation was derived which describes the pressure times relationship Hat occurs at the end of volume terminated transmission line following a sudden pressure change at its inputs. As a result, It is found that the density has relationship about the Wave Propagation is very useful in analyzing the transient response characteristics of hydraulic pipe lines. The velocity of Pressure wave Propagation decreases as the density of fluid increased.

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Development of Energy Regeneration Algorithm using Electro-Hydraulic Braking Module for Hybrid Electric Vehicles (회생제동 전자제어 유압모듈을 이용한 하이브리드 차량의 에너지 회수 알고리즘 개발)

  • Yeo, H.;Kim, H.S.;Hwang, S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.5 no.4
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    • pp.1-9
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    • 2008
  • In this paper, an energy regeneration algorithm is proposed to make the maximum use of the regenerative braking energy for a parallel hybrid electric vehicle(HEV) equipped with a continuous variable transmission(CVT). The regenerative algorithm is developed by considering the battery state of charge(SOC), vehicle velocity and motor capacity. The hydraulic module consists of a reducing valve and a power unit to supply the front wheel brake pressure according to the control algorithm. In order to evaluate the performance of the regenerative braking algorithm and the hydraulic module, a hardware-in-the-loop simulation (HILS) is performed. In the HILS system, the brake system consists of four wheel brakes and the hydraulic module. Dynamic characteristics of the HEV are simulated using an HEV simulator. In the HEV simulator, each element of the HEV powertrain such as internal combustion engine, motor, battery and CVT is modelled using MATLAB/$Simulink^{(R)}$. In the HILS, a driver operates the brake pedal with his or her foot while the vehicle speed is displayed on the monitor in real time. It is found from the HILS that the regenerative braking algorithm and the hydraulic module suggested in this paper provide a satisfactory braking performance in tracking the driving schedule and maintaining the battery state of charge.

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