• Title/Summary/Keyword: Hydraulic pressure

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Experimental Thermal Analysis of Hydraulic System in a Special Vehicle (특장차량 유압시스템 내 열적 특성 분석)

  • Choi, Yu Hyun;Lee, Sang Ho
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.4
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    • pp.85-91
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    • 2011
  • Experimental analysis has been carried out to investigate thermal characteristics of hydraulic system in special vehicles. Hydraulic system performance is largely influenced by oil temperature, and there are considerable performance decline and malfunctions in the system for high temperature conditions caused by heavy load and continuous operation. Transient oil temperature and pressure variation are analyzed and heat generation rates in the several main system parts are compared for various flow rates. With the start of system operation oil temperature gradually increases, and viscosity deceases by about 70% as temperature increases from $20^{\circ}C$ to $80^{\circ}C$. Operation pressure in the hydraulic system decreases with oil temperature, and its variation rate becomes less steep as oil temperature increases. Heat generation rate in hydraulic pump also depends on the oil temperature, and it reaches maximum near $50^{\circ}C$. These results in this study can be applied to optimal design of efficient hydraulic system in special vehicles.

Development of Flow Control Block for Hydraulic System of Tunnel Boring Machine (터널 굴착기 유압시스템용 유량 제어 블록 개발)

  • Lee, Jae-Dong;Lim, Sang-Jin
    • Journal of the Korean Society of Mechanical Technology
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    • v.20 no.6
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    • pp.929-935
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    • 2018
  • This paper develops a flow control block for a hydraulic system of a tunnel boring machine. The flow control block is a necessary component to ensure stability in the operation of the hydraulic system. In order to know the pressure distribution of the flow control block, the flow analysis was performed using the ANSYS-CFX. It was confirmed that the pressure and flow rate were normally supplied to the hydraulic system even if one of the four ports of the flow control block was not operated. In order to evaluate the structural stability of the flow control block, structural analysis was performed using the ANSYS WORKBENCH. As a result, the safety factor of the flow control block is 1.54 and the structural stability is secured.

Field Tests of Hydraulic Rock Splitting Technique Using Arrays of Injection Holes with Guide Slots (유도슬롯과 주입공 배열을 이용한 수압암반절개 현장 실험)

  • Park, Jong Oh;Woo, Ik
    • The Journal of Engineering Geology
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    • v.29 no.4
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    • pp.405-415
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    • 2019
  • The cracks induced by hydraulic rock splitting technique are formed in the direction parallel to the free plane, which is perpendicular to the minimum principal stress of the ground, or is affected by the pre-existing microcracks. In this study, the hydraulic rock splitting experiments were conducted in which the guide slot was engraved in the direction parallel to the borehole axis on the biotite granite slope, and the hydraulic pressure was injected through the double packer pressure and interval section. The test results show that the cracks along with the guide slots were induced either by the double packer pressurization or the injection of hydraulic pressure into interval section, some cracks extended across the boreholes. Therefore, the hydraulic rock splitting test is expected to control efficiently the induced cracks if the guide slots are engraved in the direction of splitting and a big flow rate is applied.

Accelerated Life Test Model for Life Prediction of Piston Assemblies in Hydraulic Pump and Motor (유압펌프 및 모터 피스톤 조립체의 수명예측을 위한 가속실험 모델)

  • Lee Y.B.;Kim H.E.;Yoo Y.C.;Park J.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.4
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    • pp.14-22
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    • 2005
  • The safety factor of hydraulic piston pumps & motors due to high pressurization, high speedization and low weight/volume realization to enhance the output density shows a tendency to decrease. Therefore more effective test methods are necessary to predict the exact life. The failure of hydraulic pumps & motors operating in high pressure and high speed mainly occurs in piston-shoe assemblies, and the major failure mode is wearout of the shoe surface. The sensitive parameters in the endurance life test are speed, pressure and temperature, and the failure production increases in proportion to the operating time. In this research, the authors propose the combined accelerated life test model using the analysis method of the combined accelerated life test results of piston-shoe assemblies by applying simultaneously high speed, high pressure and high temperature in accordance with variation of speed, pressure and temperature to reduce the life test time.

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A Study on the Optimum Design of Cylinder Block in Swash Plate Type Oil Hydraulic Piston Pump

  • Baek, Il-Hyun;Cho, Ihn-Sung;Jung, Jae-Youn;Choi, Byung-In;Oh, Seok-Hyung
    • KSTLE International Journal
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    • v.8 no.2
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    • pp.29-34
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    • 2007
  • Recently, requirements relating to performance, environment and noise in the oil hydraulic system of the heavy construction equipment have been reinforced continuously. In order to solve these technical trends, studies on the system compactness, operation under high pressure and great rotating speed, electronic control, substitute oil, and noise reduction have been progressed briskly. Among these recent studies, the system operation under high pressure is quite difficult to carry into effect due to mechanical limitations; that is, for realizing the system operation in the hydraulic pump under high pressure, the improvements or innovations on the design techniques, the manufacturing techniques, and the lubrication performance of the working oil are required. Accordingly, in this study, the stress distribution and optimum design factors under the maximum pressure were discussed by using stress analysis on the cylinder block of the hydraulic axial piston pump, which is one of the most important relative sliding regions.

Evaluation on the Effect of Relief Wells by 3D Numerical Analysis on the Embankment of an Agricultural Reservoir (농업용 저수지 제방에서 3차원 수치해석에 의한 감압정의 효과 분석)

  • Ryu, Jeon-Yong;Heo, Joon;Chang, Yong-Chai
    • Journal of The Korean Society of Agricultural Engineers
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    • v.62 no.6
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    • pp.119-129
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    • 2020
  • Through 3D seepage analysis of pressure relief well installed on the embankment of agricultural reservoir, the effects of reducing pore water pressure and hydraulic gradient, and increasing piping safety, depending on diameter (0.2, 0.4, 0.6 m) and space (10, 25, 50 m) of relief well, were analyzed. The conclusions drawn through this study are as follows. i) At the location of pressure relief well, pore water pressure decreases by 25.3~62.5%, and hydraulic gradient decreases by 22.4~55.7%. ii) Between relief wells, pore water pressure decreases by 2.7~40.3%, and hydraulic gradient decreases by 2.8~47.0%, which are relatively less than at the cross section of installed location of relief well. iii) Piping safety factor by critical hydraulic gradient increases by 28.9~125.6% at the location of relief well and increases by 2.9~88.8% between relief wells. iv) Seepage analysis needs to be performed by the 3D method to make evaluation of seepage at the location of relief well and between relief wells possible. v) Additional evaluation is required for various conditions such as waterhead, engineering characteristics of embankment body and its foundation, location, diameter, spacing and depth of pressure relief well.

CFD Analysis of Pressure Pulsation and Internal Flow for a Positive Displacement Hydraulic Turbine (CFD에 의한 용적형수차의 압력맥동 및 내부유동 해석)

  • Choi, Young-Do;Kim, You-Taek;Lee, Young-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.6
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    • pp.687-693
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    • 2007
  • It has been known that one of the main obstacles of improving the performance of positive displacement hydraulic turbine is pressure pulsation which occurs at the regions upstream and downstream of the turbine. In order to suppress the pressure pulsation. occurrence reason of the pressure pulsation should be understood in detail Therefore. this study aims to establish a CFD analysis method by which the phenomena of unsteady pressure pulsation can be examined with high accuracy. Internal flow field of the turbine is modeled simply to generalize the relation between the pressure pulsation and internal flow. The results show that the Present CFD method adopting unsteady calculation can be applied successfully to the analysis of the Phenomena of Pressure Pulsation. Occurrence of the Pressure pulsation is due to the difference of the rotational speed of turbine rotors When driving rotor rotates by uniform speed and fellowing rotor rotates by variable speed, very large Pressure pulsation occurs within the turbine periodically.

Development of an automated system for water-hydraulic and leakage test of pressure vessels

  • Kim, Dong-Soo;Lee, Won-Hee
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.1
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    • pp.55-59
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    • 2004
  • This study developed a fully automated test system for pressure vessels, containing such as oxygen, nitrogen, which is widely used in many industries. The pressure vessel test has three major parts including weight measurement test, water-hydraulic test and leakage test followed by cleaning and drying. The control system for these tests consists of three parts: a PLC, a monitoring system and a database management system. The PLC oversees overall control of test machines, while the monitoring system measures and displays weight, pressure, flow etc. for every situations, and the database management system stores test data. These three modules are designed to communicate with one another at 1 Hz frequency alerting problematic situations to the operator. The system has gone through actual field tests for verification of performances.

A Study on the Flow Characteristics of a Swash-Plate Piston-Pump Inlet (사판식 피스톤 펌프 흡입구의 유동 특성에 관한 연구)

  • Lee, Jeong-Sil;Jun, Cha-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.56-62
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    • 2021
  • In this study, a cavitation occurrence in a piston-pump inlet was investigated by simulating the pressure distribution, according to the inlet shape of a variable-displacement swash-plate piston pump that supplies high-pressure oil to control the hydraulic system of a marine engine. Two types of pump inlets with different shapes were cast into impression models, and the models were reverse-engineered by 3D scanning. Then, the hydraulic-pressure distribution was analyzed through finite-element analysis. The results of the analysis confirmed that cavitation occurs more easily in the inlet with a steeper slope during pump operation because the inlet pressure on the valve plate is lower than that of the other pump with a gentler inlet slope.

Hydraulic fracture simulation of concrete using the SBFEM-FVM model

  • Zhang, Peng;Du, Chengbin;Zhao, Wenhu;Zhang, Deheng
    • Structural Engineering and Mechanics
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    • v.80 no.5
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    • pp.553-562
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    • 2021
  • In this paper, a hybrid scaled boundary finite element and finite volume method (SBFEM-FVM) is proposed for simulating hydraulic-fracture propagation in brittle concrete materials. As a semi-analytical method, the scaled boundary finite element method is introduced for modelling concrete crack propagation under both an external force and water pressure. The finite volume method is employed to model the water within the crack and consider the relationship between the water pressure and the crack opening distance. The cohesive crack model is used to analyse the non-linear fracture process zone. The numerical results are compared with experimental data, indicating that the F-CMOD curves and water pressure changes under different loading conditions are approximately the same. Different types of water pressure distributions are also studied with the proposed coupled model, and the results show that the internal water pressure distribution has an important influence on crack propagation.