• Title/Summary/Keyword: Hydraulic design

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Study on Design of Hydraulic Pump with High Temperature and High Pressure Resistance for Cable-Stayed Bridge (케이블 사장교용 내고온·내고압 유압 펌프의 설계에 관한 연구)

  • Qin, Zhen;Wu, Yu-Ting;Kim, Dong-Seon;Kim, Sang-Bae;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.109-114
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    • 2019
  • Hydraulic pumps are widely used in fields such as machinery manufacturing, engineering and construction. Although the research on hydraulic engineering is mature, it is still necessary to examine various performance aspects in detail for specific applications. This paper will focus on the hydraulic pump used in special construction machinery that needs high temperature and high pressure resistance. It will analyze the theoretical design, structure and thermal characteristics of the pump system using the Fundamentals of Engineering (FE) method, and will measure the key tolerance parameters of the hydraulic pump to ensure the accuracy of the machining. Through this research, a good design method for the linear reciprocating type of hydraulic pump can be summarized.

Development of Atomization Spraying System for Solvent-free Paint(I) - Flow Analysis of Hydraulic Actuator - (무용제 도료용 무화 분사시스템 개발(I) - 유압 엑츄에이터의 유동해석 -)

  • Kim, Dong-Keon;Kim, Bong-Hwan;Shin, Sun-Bin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.61-66
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    • 2011
  • The purpose of this paper is to design a hydraulic actuator to operate under high pressure conditions. The flow characteristics under design conditions of hydraulic actuator were numerically conducted by commercial fluid dynamic code(ANSYS CFX V11). The numerical analysis was performed by transient technique according to the variation of stroke times, which was changed from 0 to 1 second by interval of 0.01. Turbulence model, $k-\omega$ SST was selected to secure more accurate prediction of hydraulic oil flow. The ICEM-CFD 11 and CFXMesher, reliable grid generation software was also adapted to secure high quality grid necessary for the reliable analysis. According to the simulation results, the flow rate which was supplied to the hydraulic actuator was 30.4l/min. These results are in good agreement with design results within 3.5% error.

Computational Design of Bifurcation: A Case Study of Darundi Khola Hydropower Project

  • Koirala, Ravi;Chitrakar, Sailesh;Neopane, Hari Prasad;Chhetri, Balendra;Thapa, Bhola
    • International Journal of Fluid Machinery and Systems
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    • v.10 no.1
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    • pp.1-8
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    • 2017
  • Bifurcation refers to wye division of penstock to divide the flow symmetrically or unsymmetrically into two units of turbine for maintaining economical, technical and geological substrates. Particularly, water shows irrelevant behavior when there is a sudden change in flow direction, which results into the transition of the static and dynamic behavior of the flow. Hence, special care and design considerations are required both hydraulically and structurally. The transition induced losses and extra stresses are major features to be examined. The research on design and analysis of bifurcation is one of the oldest topics related to R&D of hydro-mechanical components for hydropower plants. As far as the earlier approaches are concerned, the hydraulic designs were performed based on graphical data sheet, head loss considerations and the mechanical analysis through simplified beam approach. In this paper, the multi prospect approach for design of Bifurcation, incorporating the modern day's tools and technology is identified. The hydraulic design of bifurcation is a major function of dynamic characteristics of the flow, which is performed with CFD analysis for minimum losses and better hydraulic performances. Additionally, for the mechanical design, a simplified conventional design method as pre-estimation and Finite Element Method for a relevant result projections were used.

Hydraulic design of fuel pump in turbo-pump system and performance evaluation using CFD (터보펌프용 연료펌프의 설계와 CFD를 이용한 성능 평가)

  • Lee, Kyoung-Hoon
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.408-416
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    • 2002
  • Hydraulic performance of the pump with an inducer was predicted by 3-D Navier-stokes calculation. The evaluated pump was the single-stage centrifugal pump with a separated inducer to pressurize fuel (LCH4) in Turbo-pump system with a specific speed (Ns) of approximately 0.3[rad/s, m3/s, J/kg] and a suction specific speed(s) of 15[rad/s, m3/s, J/kg]. That conventional pump was designed with the combination of 1-D theory and empirical correlation. In this study, preliminary design to select key parameters such as inlet flow coefficient was reviewed by investigating sets of the known design methods to achieve appropriate suction performance, and the performance of newly designed inducer and impeller was compared with the old one, using CFD method. The numerical results showed that the hydraulic efficiency of the new pump was predicted $5.5\%$ higher than that of the conventional one, through design parameter re-selection, configuration improvement and blade loading control

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Design Parameters Considering Friction Characteristics for Rope Brake System of Elevator (로프 브레이크 시스템에서 마찰 특성을 고려한 설계 변수특성 연구)

  • Jang, Joosup
    • Tribology and Lubricants
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    • v.29 no.3
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    • pp.171-179
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    • 2013
  • In this study, hydraulic systems of the rope brake system of an elevator are modeled to evaluate design parameters that consider friction characteristics such as cylinder pressure, piston displacement, and flow rate. Hydraulic systems of the rope brake system are analyzed using the commercial program AMESim. Analysis modeling data are compared with data obtained from experiments, and the analysis modeling results are found to be reliable. The analysis results will be used to design hydraulic systems of the rope brake system of elevators.

A Study on Estimator and Controller Design of VSC Hydraulic Unit (VSC 유압유닛의 압력 추정기 및 제어기 설계에 관한 연구)

  • Yoo Seung-Jin;Kim Beom-Joo;Lee Kyo-Il
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.4
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    • pp.7-13
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    • 2005
  • This paper presents modeling and ostimator/controller design for the hydraulic system in Vehicle Stability Control(VSC) system. A nonlinear mathematical model of the VSC hydraulic system is proposed and its accuracy is experimentally verified. A brake pressure estimator is then designed based on the derived mathematical model of VSC hydraulic system. And a disturbance observer, which compensates the estimation error between the brake pressure and the computed brake pressure is also designed to enhance the accuracy of the estimator. The proposed controller has the form of a feedback controller and determines explicitly the on/off ratio of valves' driving PWM signals by means of making use of the simplified mathematical model in the VSC hydraulic system. The performance of the designed controller whose feedback signal is generated by the brake pressure estimator is validated through experimental results.

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Structural Analysis of Hydraulic Valve Meter (밸브 수압측정기의 구조해석)

  • Lee, Jong-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.4
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    • pp.1447-1452
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    • 2012
  • Existing hydraulic valve meter used in industrial fields precise pressure measurement gives inconvenience in precise measurement due to manually regulated pressures. In order to improve this inconvenience, the hydraulic valve meter was designed by using automatic design program CATIA and structural analysis of the designed hydraulic valve meter was conducted and internal water leaking, stress, strain and total deformation were obtained by applying three dimensional finite element code ANSYS. These results will be provided to develop new concepts of hydraulic valve meters as fundamental data.

The Design of Hydraulic Brake Control System used on Blending Brake Function (혼합제동기능을 이용한 유압제동 제어시스템 설계)

  • Lee, Woo-Dong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.12
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    • pp.1809-1812
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    • 2013
  • The bogie of monorail vehicles applies rubber wheel system not steel wheel system. In addition, The structure of the bogie is very complicated because vehicle operates on the elevated road and vehicle drives with wrapping the guide way. When the monorail vehicle applies air brake system, lower device of vehicle may be complex and some devices may be limited. On the other hand, hydraulic brake equipment is compact and not weighing. Braking force is also outstanding compared with air brake so the hydraulic brake equipment is suitable for monorail vehicle. Also urban transit system such as monorail, applies mixed system both friction brake and electric brake in order to save electric energy. But application case of hydraulic brake in the country is very rare because hydraulic brake have difficulty in satisfaction of control requirement and maintenance. Therefore, this study suggests ways to design hydraulic brake system with blending brake for monorail vehicle and applies the ways to future monorail.

Computational Fluid Dynamics of Hydraulic Valve Meter (밸브 수압측정기의 유동해석)

  • Lee, Jong-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.5
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    • pp.1963-1968
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    • 2012
  • In this research paper a hydraulic valve meter for the measurement of water pressure in fields was designed by using three dimensional automatic design program CATIA. And, also computational fluid dynamics was applied to the designed hydraulic valve meter in order to obtain flow distributions due to internal pressures. This analytical results will be provided as fundamental data in the development of new concepts of hydraulic valve meter and the hydraulic valve meter in development may reduce valve checking times and improve safety by preventing accidents earlier.

The Propriety of Design Outlet Conduit of Dam by Hydraulic Model Experiments (수리모형실험을 활용한 댐 방류관 설계의 적정성 검토)

  • Choi, Byong-Kyu;Kang, Tae-Ho;Jung, Yo-Han
    • Journal of Korea Water Resources Association
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    • v.36 no.5
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    • pp.811-821
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    • 2003
  • In this study is if the design of outlet conduit was appropriate or not by analyzing flow characteristic of outlet conduit with performing hydraulic model experiments. As the results of hydraulic model experiments, the capacity of outlet conduit of elementary design was under estimated, and the designed values of the capacity of outlet conduit of preliminary design based on the values of elementary design was nearly equal to the values of experiments, so the propriety of design was identified. In addition, as the results of examinations of negative pressure of outlet conduit, and propriety of longitudinal sections, the resulting values were within the maximum permissible limits, so it was proved that the design was appropriate. In the base of such processes, the propriety of scale and location of outlet conduit of preliminary design was examined.