• Title/Summary/Keyword: Hydraulic Valve

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Inducement of Design Parameters for Reliability Improvement of Servo Actuator for Hydraulic Valve Operation (유압밸브 구동용 서보 액추에이터의 신뢰성 향상을 위한 설계 파라미터 도출)

  • Sung, Baek Ju;Kim, Do Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.5
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    • pp.475-482
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    • 2014
  • The precision hydraulic valve is widely used in various industrial field like aircraft, automobile, and general machinery. Servo actuator is the most important device for driving the precise hydraulic valve. The reliable operation of servo actuator effects on the overall hydraulic system. The performance of servo actuator relies on frequency response and step response according to arbitrary input signal. In this paper, we performed the analysis for the components of servo actuator to satisfy the reliable operation and response characteristics through the reliability analysis, and also induced the design parameters to realize the reliable operation and fast response characteristics of servo actuator for hydraulic valve operation through the empirical knowledge of experts and electromagnetic theories. We suggested the design equations to determine the values of design parameters of servo actuator as like bobbin size, length of yoke and plunger and turn number of coil, and verified the achieved design values through FEM analysis and performance tests using some prototypes of servo actuators adapted in hydraulic valve.

A Modeling of Proportional Pressure Control Valve and its Control (비례전자 감압밸브의 모델링과 제어)

  • Yang, K.U.;Lee, I.Y.
    • Journal of Power System Engineering
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    • v.6 no.3
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    • pp.71-77
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    • 2002
  • In this study, a dynamic model of proportional pressure control valve using the bond graph and a predictive controller are presented in the form of dynamic matrix control which is concerned with a design method of digital controller for the electro hydraulic servo system. The bond graph can be utilized for all types of systems which involve power and energy, and it is applied to a propotional pressure control valve in this study. Recently, many researchers suggested that better control performance could be obtained by means of the predictive controls with future reference input, future control output and future control error. The Predictive controller is very practical because the controller can be easily applicable to a personal computer or a microprocessor. This study investigates through numerical simulations that hydraulic system with the predictive controller shows very good control performances.

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A Study on a Control of Hydraulic Steering Gear by Using Three-Position Solenoid Valve (3위치 솔레노이드 벨브를 이용한 유압 조타 장치의 제어에 관한 연구)

  • Shim, Sung-Hyo;Lee , Hak-Do
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.34 no.2
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    • pp.231-237
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    • 1998
  • Generally, the three position solenoid valve has veen used for the hydraulic steering gear on account of it’s low cost, simplicity in device, etc. But, there is some off-set because of dead-zone which exists in on-off valves. In this paper, we proposed a combined controller which was added an integral controller to an only on-off one in hydraulic steering gear control system used low speed three position solenoid valve. Experimental results show that the off-set is removed, and the number of valve switching is reduced considerable. The validity of proposed method comparing with an only on-off control was proved by the response experiments.

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Response Improvement in Hydraulic Cylinder Force Control System by Using a High Speed On-Off Electro-Magnetic Valve (고속 온.오프 전자밸브를 사용한 유압실린더 힘 제어계의 응답성 개선)

  • Lee I.Y.;Kwon J.H.;Park J.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.4
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    • pp.15-21
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    • 2004
  • High speed on-off electro-magnetic valves have been used for pressure control or flow control in automotive or construction machine servomechanisms. These systems require quicker valve switching speed to improve control preciseness. The authors designed and manufactured an electric valve driver with quick response characteristics by using 3 power source type valve driver concept. In experiments by using a hydraulic system incorporating the new valve driver, the new driver shortened the switching lag time from 5 ms to 1.3 ms. And also the new driver showed excellent position tracking control performances.

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Force Control of Electro-Hydraulic Servo System using Direct Drive Valve for Pressure Control (압력제어용 직동 밸브를 이용한 전기.유압 서보시스템의 힘 제어)

  • Lee C.D.;Lee J.K.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.3
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    • pp.14-19
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    • 2004
  • The Direct Drive Valve used in this study contains a pressure-feedback-loop in itself, then it can eliminate nonlinearity such as the square-root-term in flow rate calculation and the change of bulk modulus of hydraulic oil. In this study, assuming that the dynamic characteristic of the DDV is modelled as a first order lag system, an parameter identification method using the input data and the output data is applied to obtain DDV's mathematical model. Then, a state feedback controller was designed to implement the force control of hydraulic system, and the control performance was evaluated.

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Pressure Modulation Control of Powershift Shuttle Clutch of Tractor (트랙터용 파워시프트 전.후진 클러치의 압력 모듈레이션 제어)

  • Cho, Jae-Mun;Huh, Jun-Young;Chong, Byung-Hak;Kim, Kyeong-Uk
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1572-1577
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    • 2003
  • The powershift transmission have the advantage of easier operation and higher efficiency by using the hydraulic clutch and mechanical power transfer system. It is important to control the engaging pressure and time. The hydraulic control system is used for these controls of the modulator valve, the accumulator, the sump valve and etc. This study have made a simulator for verifying the pressure characteristic of the shuttle powershift transmission and developed the computer simulation model of the hydraulic components and system by using 'AMESim'. As a result, the design parameters which have an effect on the pressure modulation are verified to the spring stiffness of the modulator valve and the volume of the accumulator.

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A Study on the Hydraulic Simulation of Automatic Excavation System (자동굴삭시스템을 위한 굴삭기 유압부 시뮬레이션에 관한 연구)

  • Kwon, Soon-Kwang;Lee, Hong-Seon;Lee, Chang-Don;Yang, Soon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.984-989
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    • 2008
  • Hydraulic excavators have been one of the most popular devices in the various industries for construction, forestry and agriculture etc. Because the excavators generally work in poor environment, the various organizations study to automate those. In this paper, a hydraulic simulation for evaluation of automatical excavation system is presented. It is using the AMESim based on the 1.5 ton excavator with fixed displacement pumps, and operated by signals those control pilot pressure to spools of the main control valve. The main control valve is regarded that only consists of boom, arm and bucket. This simulation program is expected to apply to evaluation of the controller for automatic excavation system and to estimate of effect in accordance with change of some components or parameter.

An Experimental Study on Dynamic Pressure Characteristics in the Cylinder Bore of Oil Hydraulic Axial Piston Pump (유압 액셜 피스톤 펌프의 실린더 보어 내부 비정상 압력 특성에 관한 실험적 연구)

  • Kim, Jong-Gi;Jeong, Seok-Hun;Jeong, Jae-Yeon
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.1
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    • pp.74-81
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    • 2001
  • Dynamic pressure is one of the major sources on noise emission in oil hydraulic piston pump. This paper reports an experimental study of dynamic pressure characteristics in the cylinder bore of oil hydraulic piston pump. We experimently measured dynamic pressure at BDC with delivery pressure, rotational speed and oil temperature. Because the V-grooves at the ends of the kidney ports with three types valve plates. We hope this paper help to design of the valve plate in oil hydraulic piston pump.

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Study for the Actuation of Lifter by the Bi-Directional Pump and Single-Rod Cylinder (양방향펌프와 편로드실린더에 의한 리프터의 구동에 관한 연구)

  • Lee, Seong-Rae;Kim, Je-Min
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.139-145
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    • 2007
  • The motion of single-rod cylinder is typically controlled by the directional control valve. In some case, the hydraulic system should be energized by the man power and at the same time the motion of a cylinder is controlled manually. It may be confusing for a man to do two things at the same time. The solution is to make up the closed hydraulic circuit with the bi-directional pump and single-rod cylinder without using a directional control valve. In the case of single-rod cylinder, the flows at the rod side and head side are so different that several valves should be installed to make the motion of single-rod cylinder possible. The hydraulic system is composed of a bi-directional pump, a single-rod cylinder, pilot operated check valves, a check valve and a counter balance valve for the purpose of actuating the lifter. The characteristics of a suggested system are analysized mathematically and numerically.

A Study of ADS Slip Ratio Control using Solenoid Valve (전자밸브를 이용한 ABS 슬립율 제어에 관한 연구)

  • Choi, Jong-Hwan;Kim, Sung-Su;Yang, Soon-Yong;Park, Sung-Tae;Lee, Jin-Kul
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.676-681
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    • 2001
  • ABS is a safety device, which adds hydraulic system to the existing brake system to prevent wheel from locking, so we can obtain maximum braking force on driving. The hydraulic system to control braking pressure consists of sol-flow type using solenoid valve, flow control valve or consists of sol-sol type using two solenoid valve. In this paper, the hydraulic system in ABS is composed of sol type using a 3port-2position solenoid valve, and vehicle system is composed of 1/4 vehicle model. And slip ratio is controlled using PWM (Pulse-Width-Modulation) control algorithm. Braking friction coefficient and tracking friction coefficient which are described by slip ratio's function have maximum value when slip ratio has its value from 0.1 to 0.3. And slip ratio is controlled constantly in this boundary value even in the variation of road's condition in some boundary.

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