• Title/Summary/Keyword: Hydraulic Proportional Control Valve

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Development of Electronic Proportional Control Valve with LVDT for Spool Displacement Feedback and Its Performance Evaluation (스풀 변위 피드백을 위한 LVDT 적용 비례전자제어밸브의 개발 및 성능평가)

  • Shin, Haeng-Bong;Han, Sung-Hyun
    • Journal of the Korean Society of Industry Convergence
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    • v.19 no.3
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    • pp.160-166
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    • 2016
  • This study proposes the development and performance evaluation of electronic proportional control valve having an LVDT. The electronic proportional control valve is composed of hydraulic valve, proportional solenoid and controller. LVDT is to reduce the steady state error for the reference input of the controller by the feedback signal to detect the displacement of the spool. Designed LVDT is applied to the common proportional valve. In order to evaluate the performance of the developed valve, the hydraulic test equipment was developed and flow tests were carried out. From experimental results, it was proved that the hysteresis was less than 1% based on the maximum flow rate.

Development of Tractor Three-point Hitch Control System using Proportional Valve (비례밸브를 이용한 트랙터 3점 히치 제어 시스템 개발)

  • Lee, Sang-Sik;Park, Won-Yeop
    • Journal of Biosystems Engineering
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    • v.36 no.2
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    • pp.89-95
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    • 2011
  • Tractor implements are mainly utilized for the tillage operation. The proposed hydraulic system control was implemented to experimental apparatus. An implement control system for tractor using proportional valve was fabricated to improve the working efficiency. Hydraulic circuit included the proportional solenoid valve and on/off solenoid valve and so on. This paper shows results of a specification and design of an implement control system for tractor using proportional valve for automation. It was conducted to evaluate response characteristics of the designed implement control system under experimental conditions of various input flow rates. The results of experiments showd that the response characteristics was sufficient to be used as the implement control system.

Pressure Control Valve using Proportional Electro-magnetic Solenoid Actuator (비례솔레노이드 액추에이터를 이용한 압력제어밸브)

  • Ham Young-Bog;Park Pyoung-Won;Yun So-Nam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1202-1208
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    • 2006
  • This paper presents an experimental characteristics of electro-hydraulic proportional pressure control valve. In this study, poppet and valve body which are assembled into the proportional solenoid were designed and manufactured. The constant force characteristics of proportional solenoid actuator in the control region should be independent of the plunger position in order to be used to control the valve position in the fluid flow control system. The stroke-force characteristics of the proportional solenoid actuator is determined by the shape (or parameters) of the control cone. In this paper, steady state and transient characteristics of the solenoid actuator for electro-hydraulic proportional valve are analyzed using finite element method and it is confirmed that the proportional solenoid actuator has a constant attraction force in the control region independently on the stroke position. The effects of the parameters such as control cone length, thickness and taper length are also discussed.

Static and Dynamic Characteristics of Electro - hydraulic Proportional Throttle Control Valve (전자 유압식 비례 교축 제어 밸브의 특성)

  • 오인호;이일영
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.4
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    • pp.87-99
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    • 1993
  • Nowadays, the cartridge valve can be controlled proportionally in remote place by adopting proportional solenoid and it becomes widely used as control component in hydraulic systems. Especially, multi stage proportional valve is attractive because it consumes less input power though its characteristics might slightly be defected. But, the system parameter should be carefully chosen to obtain optimistic characteristics. This study concerning three stage proportional throttle control valve is purposed to examine the influences of paameters to the dynamic characteristics. The typical transient and frequency responses of proportional throttle control valve were inspected through the experiments and compared to those derived from the theoritical analyses. And it was confirmed that the analyses are appropriate. Then the influences of various system parameters to the dynamic characteristics were examined by means of simulations. For the analyses, the basic equations derived from lumped model were linearized and the linearized equations were transformed to the transfer functions between inputs and outputs. Then the transient responses and frequency responses were obtained from transfer functions. 1. It is appropriate to estimate the dynamic characteristics of valve which has relatively sophisticated structure by means of system analyses using linearized equations. 2. Though the valve has two pilot stages, fairly good characteristics can be obtained by carefully choosing system parameters. 3. Main valve very quickly follows the movement of second pilot valve when the parameters of main valve(the oil supply passage and discharge passage fpr second pilot valve) are appropriately chosen.

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Independent Metering Valve: A Review of Advances in Hydraulic Machinery

  • Nguyen, Thanh Ha;Do, Tri Cuong;Ahn, Kyoung Kwan
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.54-71
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    • 2020
  • In light of the environmental challenges, energy-saving strategies are currently under investigation in the construction industry. This paper focuses on the energy-saving method used in the hydraulic system based on independent metering (IM) technologies, which can overcome the lost energy at the main control valve of the conventional electrohydraulic servo system. By scientifically arranging the proportional valves, the IM system can individually control the flow rate of the inlet and the outlet ports of the actuators. In addition, the IMV system can be used to effectively regenerate energy under different operating modes, thereby saving more energy than conventional hydraulic systems. Therefore, the IMV system has a great potential to improve the energy efficiency of hydraulic machinery. The overall IMV system, including the configuration, proportional valve, operation mode, and the control strategy is introduced via state-of-the-art hydraulic technologies. Finally, the challenges of IM systems are discussed to provide researchers with directions for future development.

A Study on the Analysis and Development of Proportional Pressure Control Valve for Vehicle Active Suspension System via Hydraulics Actuator (유압 액추에이터를 고려한 능동 현가장치용 비례압력제어밸브의 해석과 개발)

  • 윤영환;장주섭;최명진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.111-121
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    • 2000
  • Generally, the hydraulic pressures are used for transmitting the force. Therefore, a highly reliable and inexpensive control system has been required for a passenger car. The control-ability of active suspension system is strongly affected by the performance of pressure control valve in the view of dynamic response and energy consumption. In this study, we suggested main design parameters for the optimum design of proportional pressure control valve. The mathematical simulation model was derived from the quarter type model which consisted a valve and hydraulic damper for the purpose of analyzing the valve characteristics. Experiments were performed to confirm the performance of the valve and computations were carried out to ascertain the usefulness of the developed program. The results from computations fairly coincide with those from experiments. This has been achieved by developing the servomechanism valve which comprises the simple combination of a solenoid, a spool valve and a poppet valve. The results from experiments and computations show the development process of optimum proportional pressure control valve in the hydraulics system.

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Position Control of Hydraulic Motor-Load System using Matlab (Matlab을 이용한 유압모터-부하계의 위치제어)

  • 이명호;박형배
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.76-83
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    • 2004
  • The purpose of this paper is to find an effective control system for a hydraulic motor-load system using matlab. The Hydraulic control system consists of a hydraulic pump, a hydraulic proportional control valve, hydraulic pipelines, a hydraulic motor and a load system. The simulation models were verified by comparing the simulation results with measured data from the real hydraulic proportional position control system. In order to compensate the nonlinear friction characteristics in a hydraulic motor-load system, a discrete time PD controller and Friction torque observer has been applied.

A Modeling of Proportional Pressure Control Valve and its Control (비례전자 감압밸브의 모델링과 제어)

  • Yang, K.U.;Lee, I.Y.
    • Journal of Power System Engineering
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    • v.6 no.3
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    • pp.71-77
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    • 2002
  • In this study, a dynamic model of proportional pressure control valve using the bond graph and a predictive controller are presented in the form of dynamic matrix control which is concerned with a design method of digital controller for the electro hydraulic servo system. The bond graph can be utilized for all types of systems which involve power and energy, and it is applied to a propotional pressure control valve in this study. Recently, many researchers suggested that better control performance could be obtained by means of the predictive controls with future reference input, future control output and future control error. The Predictive controller is very practical because the controller can be easily applicable to a personal computer or a microprocessor. This study investigates through numerical simulations that hydraulic system with the predictive controller shows very good control performances.

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A Study on the Characteristics of Damping Force in a Hydraulic Actuator for Vehicle Active Suspension System (차량 능동 현가 장치용 유압 액추에이터의 감쇠력 특성에 관한 연구)

  • 윤영환;최명진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.2
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    • pp.150-158
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    • 2002
  • Through experimental works, the damping force vibration problem was investigated, which results from valve and surge pressure in the oil return line of the hydraulic circuit of an active suspension system in a passenger cu. Experiments were carried out under passive system, where an orifice valve was closed and non-active system, where an orifice valve was opened, using a pressure control valve controlled by solenoid. The effects of parameters of the valve overlap and accumulator on smoothing surge pressure was elucidated. It was proved that the apparent variation of damping force due to the overlap amount of pressure control valve is the most important factor to control the damping force variation. The procedure of the experimental works shows the development process of a proportional pressure control valve in the hydraulics system of an active suspension system of passenger car.

A study on performance improvement of position control system in hydraulic cylinder for heavy construction machinery (건설기계용 유압실린더 위치 제어시스템의 성능개선에 관한 연구)

  • 한석재;박성환;이진걸
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1450-1454
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    • 1996
  • Even though digital control type high speed solenoid valve is a little inferior to analog control type servo valve and proportional control valve in performance, it is cheap and has secure performance against pollutant and simple control circuit. But high speed solenoid valve is hardly used for heavy machinery instead of servo valve or proportional control valve that is used in severe condition because the valve itself is small capacity and it shows wide dead zone during on-off control and chattering of hydraulic cylinder by chattering of pressure. It is desirable to use low-priced and strong pollutant resistant high speed solenoid valve for obtaining reliability of operation from severe working condition because it isn't necessary to acquire response characteristic of high frequency when we consider the characteristic of heavy machinery operation. In this study, PWM control algorithm for pilot pressure control of large capacity pilot operating valve will be used for precision position control of heavy machinery hydraulic cylinder. Not only cost reduction of main control valve but also high reliability of heavy machinery in severe condition can be obtained by using this pilot operating spool valve with high speed solenoid valve.

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