• Title/Summary/Keyword: Hydraulic Pressure Test

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Data-based Hybrid PID Pressure Control of SRM for Hydraulic Pump with Variable Driving Condition Consideration (가변 운전 조건을 고려한 유압 펌프 SRM용 데이터 기반의 하이브리드 PID 압력 제어)

  • Kim, Tae-Hyoung;Lee, Dong-Hee;Ahn, Jin-Woo
    • Proceedings of the KIEE Conference
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    • 2009.04b
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    • pp.106-108
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    • 2009
  • This paper presents the practical pressure control of hydraulic oil-pump system using SR drive for industrial application. In order to get a high performance of pressure dynamics in actual application, a data based PID control scheme is proposed in this paper. The proposed control scheme is verified by the experimental test.

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Design of Variable Speed SRM Drive for Hydraulic Pump Application (유압펌프용 가변속 SRM 구동시스템 설계)

  • Lee, Ju-Hyun;Kim, Bong-Chul;Lee, Zhen-Guo;Ahn, Jin-Woo
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.555-557
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    • 2005
  • This paper proposed a hydraulic pump system that is driven by a variable SR drive. The operating pressure of hydric pump is limited by the pump speed and the mechanical structure. The operating of hydraulic pump is separated as constant pressure and constant flow region. Under fixed speed, the pressure can be controlled as constant value, and then decreased by increasing of pump speed. A 2.2[kW], 12/8-pole SR motor and DSP based digital controller are designed and tested for hydraulic pump system. The test results show that the system has some good features such as high efficiency and high response characteristics.

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Study of the high pressure hose assemblies by accelerated life test (고압호스 조립체의 가속수명시험에 관한 연구)

  • Lee, Gi Chun;Lee, Yong Bum
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.8
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    • pp.886-892
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    • 2013
  • Hydraulic hose assemblies are used as piping components for construction machinery, automobile, aircraft, industrial machinery, machine tools, and machinery for ships. Then the reliability of hose assemblies is important because total hydraulic system, which used to deliver the fluid power ($P^*Q$) needed to flexibility in the piping system, is not operated if the hose assembly failed in the system. The data of the accelerated life test estimated through the shape parameter(${\beta}$) resulting of the Weibull distribution analysis. This study has tried to reduce the test time resulting from varying impulse pressure range and the flexing diameter. Accelerated life test model for the test results was adopted the GLL(generalized log linear) and the accelerated indexes are identified as 6.64 for the pressure and 4.46 for flexing radius. Also, it found that shape parameter is 6.19, scale parameter(${\eta}$) is $1.035{\times}108$, which were adopted the pressure 35 MPa and the flexing diameter R100 mm in the used condition.

A Study on the Hydraulic Pump/Motor Control in the Flywheel Hybrid Vehicle

  • Oh, Boem-Sueng;Ahn, Kyoung-Kwan;Cho, Yong-Rae
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.307-311
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    • 2004
  • In this study, a novel hybrid vehicle is proposed. The vehicle has a flywheel-engine hybrid system. Flywheels are more effective as energy charge systems than electric batteries in a respect of output power density. However, transmissions to effectively drive flywheels are very complex systems such as CVTs (Continuously Variable Transmissions). In the proposed hybrid vehicle, Constant Pressure System is employed, which is hydraulic power transmission. Using Constant Pressure Systems, hydraulic CVTs are easily realized with variable displacement pumps/motors. In this paper, firstly, the proposed flywheel hybrid vehicle making use of Constant Pressure System is described. Secondly, fuel consumption characteristics of the flywheel hybrid vehicle are experimentally examined with the stationary test facility, which employs a flywheel as a load emulating vehicle inertia. Finally, the experimental results and discussions are described. Fuel consumption of 26km/L is expected for 10 mode driving schedule with vehicle mass of 1500kg.

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Finite Element Simulation of Axisymmetric Sheet Hydroforming Processes (축대칭 박판 액압 성형 공정의 유한요소 시뮬레이션)

  • 구본영;김용석;금영탁
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.590-597
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    • 2000
  • A finite element formulation lot the simulation of axisymmetric sheet hydroforming is proposed, and an implicit program is coded. In order to describe normal anisotropy of steel sheet, Hill's non-quadratic yield function (Hill, 1979) is employed. Frictional contacts among sheet surface, rigid tool surface, and flexible hydrostatic pressure are considered using mesh normal vectors based on finite element of the sheet. Applied hydraulic pressure is also considered as a function of forming rate and time and treated as an external loading. The complete set of the governing relations comprising equilibrium and interfacial equations is approximately linearized for Newton-Raphson algorithm. In order to verify the validity of the developed finite element formulation, the axisymmetric bulge test is simulated. Simulation results are compared with other FEM results and experimental measurements and showed good agreements. In axisymmetric hydroforming processes of a disk cover, formability changes are observed according to the hydraulic pressure curve changes.

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In-Process Diagnosis of Servovalve wear in Hydraulic Force Control Systems (유압실린더 힘 제어계의 인-프로세스 서보밸브 마모진단에 관한 연구)

  • Kim, S.D.;Jeon, S.H.;Chang, Y.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.2
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    • pp.22-30
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    • 2009
  • An in-process method of diagnosing the spool wear of hydraulic servovalves was explored. The diagnostic method discussed in this paper is for force-control hydraulic servo systems. The key principle used is that pressure sensitivity of a servovalve drops as the valve spool wears out so that it is possible to determine the spool condition by monitoring pressure sensitivity. A diagnostic algorithm was developed and evaluated through numerical simulation and experiments. Two major steps of diagnosis are the evaluation of null bias of the servovalve and the approximation of pressure sensitivity, both of which could be successfully done during normal operation of a servo system. The difference between a new servovalve and a worn valve could be clearly detected in-process, and the diagnostic test was found to be repeatable.

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A Study of Life Characteristic of Hydraulic Hose Assembly by Adopting Complex Accelerated Model with Acceleration Factors of Pressure and Temperature (압력과 온도 복합가속모형을 적용한 유압호스 조립체 수명특성 연구)

  • Lee, Gi-Chun;Kim, Hyoung-Eui;Cho, You-Hee;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1697-1703
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    • 2010
  • Hydraulic hoses are used as pipelines for transferring power from hydraulic systems in various machineries such as construction equipments, automobiles, and aircraft. Hydraulic hoses protect the system from vibration or impacts, and they are being used to transfer energy in all segments of the industry. In order to protect the system from various external environmental conditions, hydraulic hose assemblies must be able to withstand a wide range of temperatures and pressures, as well as variations in other factors. In previous studies, an acceleration model for the hydraulic hose assembly was developed by taking into account only one of the acceleration factors (temperature or pressure). Therefore, the objective of this study is to develop a comprehensive acceleration model that takes both temperature and pressure into consideration.

Efficiency measuring in pump using Thermodynamic method (열역학법에 의한 펌프의 수력효율측정)

  • Kwon, Young June;Seo, Chang Deok;Jung, Yong Chea;Park, Jang Won
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.546-551
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    • 2004
  • An applying Thermodynamic method for the purpose of measuring hydraulic efficiency of pump-motor system, based on IEC60041 code, is not easy to adopt at field test. Even though there were splendid development in measuring technic in discharge measuring through the hydraulic machina lots of unsolved problems concerned in flow-rate are still remain in measuring hydraulic efficiency in hydraulic machine. The key point in measuring hydraulic efficiency is to measure exact flow-rate. So, Thermodynamic methode provides a good solution. This methode measures hydraulic efficiency by detecting the difference of temperature and pressure between the hydraulic process of machine, without measuring flow-rate of pump or turbine. By measuring temperature in mk level and absolute pressure in pascal, we can get a difference of thermodynamic specific energy in Moliere chart before and after of hydraulic process, md that difference is equal to hydraulic loses. Following the standard in proceeding Thermodynamic methode, I hope these trial and records make others be familiar to the thermal methode and make it easer to beginner for trial.

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Evaluation of Structural Stiffness Degradation and Burst Pressure Measurement of the FM Kick-Motor Combustion Case (킥모터 FM 규격 연소관에 대한 강성저하 평가 및 파열압력 측정)

  • Yi, Moo-Keun;Cho, In-Hyun;Kim, Joong-Suk;Lee, Won-Bok
    • Aerospace Engineering and Technology
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    • v.9 no.1
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    • pp.72-77
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    • 2010
  • A hydraulic test on a filament wound case of Kick-Motor was conducted to evaluate the structural stiffness degradation and to confirm the burst performance. Failure criteria have been defined with bursting above 150% of MEOP(Maximum Expected Operation Pressure) and failure in the cylinder. The analysis result showed that filament fiber in the cylinder should be broken at about 2088psig. From a hydraulic test it has been verified that composite case meets the failure requirements, and that the stiffness does not decrease even after a year since the manufacturing.

A Study on the Characteristics of Discharge Capacity for Horizontal Drains (수평배수재의 통수특성에 관한 연구)

  • 박정용;박정순;장연수;김수삼
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.03a
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    • pp.557-564
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    • 2002
  • Discharge capacity test is carried out to find out influencing factors on discharge capacity of prefabricated horizontal drains to improve weak dredged clay. Four representative prefabricated horizontal drains are selected based on the size of drain as well as the shape of core. Test is carried out for 10 days at each three level of confining pressure for all drains. Effects of elapsed time, confining pressure, hydraulic gradient and strength of filter and core on discharge capacities are examined. It is found that discharge capacity of drain, which has deformable core or has a possibility of squeezing filter into core, decreases more with time due to its low strength. As confining pressure increases, discharge capacity decreases due to the squeezing of filter into core.

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