• Title/Summary/Keyword: Hydraulic Pressure Test

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Development and Verification of Analytical Model of a Main Control Valve (메인 컨트롤밸브의 해석모델 개발 및 검증)

  • Kim, D.M.;Lee, J.M.;Jung, W.J.;Jang, J.S.
    • Journal of Drive and Control
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    • v.12 no.2
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    • pp.39-48
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    • 2015
  • In order to control the actuators of hydraulic machinery such as excavators, various control valves are typically assembled in a single block. Such a control block is called a main control valve(MCV). In this paper, we analyzed the working principle and the particular purpose of the design of all valves included in the MCV system. To Examine the reliability of the analysis model, the pressure drop of the MCV at each port was measured. The authors developed an analytical model of the control valve(main spool, load poppet, pressure relief, make up, and regeneration). The authors considered the notch shape of the spool while developing the analytical models of the main spool valve. Most importantly, at the stage before the analysis model was applied in the design tuning, the reliability was ensured by comparing the analysis results with the test results. This paper showed a process of developing an analysis model that can be utilized in the design and tuning stages.

Rheology and pipeline transportation of dense fly ash-water slurry

  • Usui, Hiromoto;Li, Lei;Suzuki, Hiroshi
    • Korea-Australia Rheology Journal
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    • v.13 no.1
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    • pp.47-54
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    • 2001
  • Prediction of the maximum packing volume fraction with non-spherical particles has been one of the important problems in powder technology. The sphericity of fly ash particles depending on the particle diameter was measured by means of a CCD image processing instrument. An algorithm to predict the maximum packing volume fraction with non-spherical particles is proposed. The maximum packing volume fraction is used to predict the slurry viscosity under well dispersed conditions. For this purpose, Simha's cell model is applied for concentrated slurry with wide particle size distribution. Also, Usui's model developed for aggregative slurries is applied to predict the non-Newtonian viscosity of dense fly ash - water slurry. It is certified that the maximum packing volume fraction for non-spherical particles can be successfully used to predict slurry viscosity. The pressure drop in a pipe flow is predicted by using the non-Newtonian viscosity of dense fly ash-water slurry obtained by the present model. The predicted relationship between pressure drop and flow rate results in a good agreement with the experimented data obtained for a test rig with 50 mm inner diameter tube. Base on the design procedure proposed in this study, a feasibility study of fly ash hydraulic transportation system from a coal-fired power station to a controlled deposit site is carried out to give a future prospect of inexpensive fly ash transportation technology.

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Waterhammer For In-line Booster Pump (직결식 펌프의 수격현상)

  • Kim, S C.;Lee, K. B.;Kim, K. Y.
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.208-216
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    • 2004
  • The waterhammer occured when the pumps are started or stopped for the operation or tripped due to the power failure, the hydraulic transients occur as a result of the sudden change in velocity. The field tests of the waterhammer were carried out for PanGyo booster pumping station. The PanGyo pumuing station was installed booster pump of 6 sets and in-line pump of 2 sets. The main surge suppression device was equipped with the pump control valve and the surge relief valve as auxiliary. However, the pump control valve had not early controlled in the planned closing mode, and the slamming occurred to the valve of which abruptly closed during the large reverse flow. Because the pressure wave caused by the pump failure was superposed on the slam surge, the upsurge increased so extremely that the shaft of the valve was damaged. After the addition surge suppression device was equipped with air chamber. Further more in-line pump is needed surge suppression device that the pumping station acquired the safety and reliability for the pressure surge.

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Improvement of Two-Stage Centrifugal Blood Pump for Cardiopulmonary Support System and Evaluation of Anti-Hemolysis Performance

  • Horiguchi, Hironori;Tsukiya, Tomonori;Takemika, Toratarou;Nomoto, Takeshi;Tsujimoto, Yoshinobu
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.1
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    • pp.1-12
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    • 2015
  • In cardiopulmonary support systems with a membrane oxygenation such as a percutaneous cardiopulmonary support (PCPS) or an extracorporeal membrane oxygenation (ECMO), blood pumps need to generate the pressure rise of approximately 200mmHg or higher, due to the high hydraulic resistances of the membrane oxygenation and of the cannula tubing. In order to realize the blood pump with higher pressure rise, higher anti-hemolysis and thrombosis performances, the development of novel centrifugal blood pump composed of two-stage has been conducted by the authors. In the present paper, effective attempts to decrease the wall shear stress and to suppress the stagnation are introduced for the prevention of hemolysis and thrombosis in blood pumps. The hemolysis test was also carried out and it was clarified that the decrease of wall shear stress is effective as a guideline of design of blood pumps for improving the anti-hemolysis performance.

Study on Flow Instability and Countermeasure in a Draft tube with Swirling flow

  • Nakashima, Takahiro;Matsuzaka, Ryo;Miyagawa, Kazuyoshi;Yonezawa, Koichi;Tsujimoto, Yoshinobu
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.4
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    • pp.230-239
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    • 2015
  • The swirling flow in the draft tube of a Francis turbine can cause the flow instability and the cavitation surge and has a larger influence on hydraulic power operating system. In this paper, the cavitating flow with swirling flow in the diffuser was studied by the draft tube component experiment, the model Francis turbine experiment and the numerical simulation. In the component experiment, several types of fluctuations were observed, including the cavitation surge and the vortex rope behaviour by the swirling flow. While the cavitation surge and the vortex rope behaviour were suppressed by the aeration into the diffuser, the loss coefficient in the diffuser increased by the aeration. In the model turbine test the aeration decreased the efficiency of the model turbine by several percent. In the numerical simulation, the cavitating flow was studied using Scale-Adaptive Simulation (SAS) with particular emphasis on understanding the unsteady characteristics of the vortex rope structure. The generation and evolution of the vortex rope structures have been investigated throughout the diffuser using the iso-surface of vapor volume fraction. The pressure fluctuation in the diffuser by numerical simulation confirmed the cavitation surge observed in the experiment. Finally, this pressure fluctuation of the cavitation surge was examined and interpreted by CFD.

Numerical Analysis on the Determination of Pore Pressures inside Rubble Mound Breakwater (경사적 방파제의 간극수압 결정을 위한 수치해석)

  • 전인식;박현주;이달수
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.14 no.2
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    • pp.128-135
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    • 2002
  • An existing numerical model fo r determining the wave field and pore pressures inside rubble mound breakwater was reformulated here especially to enhance the predictability of interior pore pressures. The pore pressures strongly depend on the nonlinear wave field occurring along frontal slope which is very difficult to be numerically reproduced. In the present study, hence, the amplitude and phase informations of wave pressures along the frontal slope are obtained directly through a hydraulic model test and are incorporated into the numerical model. The interior wave field is analyzed by a boundary element method, and thereby the pore pressures are determined. It was found that the calculated pore pressures agreed quite well with experimental values.

Experimental Investigation on Critical Heat Flux in Bilaterally Heated Annulus with equal heat flux on both sides

  • Miao Gui;Junliang Guo;Huanjun Kong;Pan Wu;Jianqiang Shan;Yujiao Peng
    • Nuclear Engineering and Technology
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    • v.55 no.9
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    • pp.3313-3319
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    • 2023
  • A phenomenological study on CHF in a bilaterally heated annulus with equal heat flux on both sides was experimentally performed. The working fluid of the present test was R-134a. Variation characteristics of CHF and transition of CHF occurrence location were investigated under different pressure, mass flux and quality conditions. With the increase of critical thermodynamic quality, it was found that CHF first occurred on the outer surface of the annulus, then simultaneously occurred on both sides, and finally occurred on the inner surface at relatively high critical quality. After the CHF location transitioned to the inner rod, the sharp fall of CHF in the limiting critical quality region was observed. The critical quality corresponding to the CHF location transition decreased with the increase of mass flux and pressure. Besides, CHF in tube, internally heated, externally heated and bilaterally heated annuli were compared under the same hydraulic diameter conditions. The present study is conducive to improving the understanding of complicated CHF mechanism in bilaterally heated annulus, enriching the experimental database, and providing evidence for developing accurate CHF mechanism model for annuli.

Management of Test Facility for Tests of Liquid Rocket Engine on Off-Design Condition (액체로켓엔진 탈설계 조건 시험을 위한 시험설비 운용)

  • Yu, Byungil;Kim, Hongjip;Han, Yeongmin
    • Journal of Aerospace System Engineering
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    • v.14 no.5
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    • pp.91-99
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    • 2020
  • A liquid rocket engine goes through many tests to prove its performance before liftoff. It means the tests for setting ignition and start-up conditions or a test on design condition, which verifies the design performance. However, the development process requires verification of performance under off-design conditions through tests involving different operating conditions, which affects the duration of engine development. The off-design performance test is performed by altering the conditions of the propellant supplied to the engine in conjunction with the engine performance test that varies the opening of the control valves in the engine. This paper is based on the results of the engine tests performed at the KSLV-II engine test facilities in the Naro Space Center and describes the operations of the test facility for off-design condition test that changes the inlet conditions of the turbo-pump due to changes in the pressure and temperature of the propellant supplied to the test engines.

Development of the 80-kW Test Tractor for Load Measurement of Agricultural Operations (농작업 부하 계측을 위한 80kW급 계측 트랙터 개발 및 검증)

  • Cho, Seung-Je;Kim, Jeong-Gil;Park, Jin-Sun;Kim, Yeon-Soo;Lee, Dongkeun
    • Journal of Drive and Control
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    • v.19 no.4
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    • pp.46-53
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    • 2022
  • RIn this study, a test tractor that could measure various types of agricultural operational loads was developed, and its performance was verified. This tractor could be used to measure the load generated during agricultural work and convert the related data into a database. A test tractor was developed using an 80-kW-rated load tractor, and it could measure various types of field test data, such as engine torque and rpm, wheel torque, PTO(power take-off) torque, hexometer, IMU/INS sensor, steering angle sensor, hydraulic pressure, and flow sensor data. To verify the developed test tractor, a verification test using an agriculture rotavator was performed. The test conditions were L1, L2, and L3 based on the tractor's main and sub-transmission stages, and stages 1 and 2 were selected as the PTO. In a comparison of the analyzed test data, similar tendencies in the test results of this research and other research (Kim's research) were seen. Through this, the developed test tractor was verified. In the future, we plan to conduct research on the tractor developed in this study using various attached working machines.

A Study on the Field Application of Automatic Grouting System (자동화 그라우팅 기법의 현장적용성에 관한 연구)

  • Do, Jongnam;Park, Junghwan;Choi, Dongchan;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.13 no.1
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    • pp.63-74
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    • 2012
  • In Korea, grouting has been mostly designed and constructed by experiences without expert knowledge and theoretical study. So there are a lot of problems related to the quality and safty of grouting. Therefor, in this paper the quality management skills and method were discussed through out by using the auto-grouting method and field test of grouting for the construction. Through the limit water injection test of the soil, it make the optimum injection pressure and injection speed of grouting, and through the lugeon test of the rock, it make assess the permeability of before and after grouting. In order to prevent the hydraulic fracture of soil and break away from the grouts if it apply four kinds of mode of grouting stop criteria, injection effects can be improved. From the above characteristcs designers evalute the fitness values of injection pressure(p), injection speed(q) and grouting penetration time(t). So far, to record and manage pressure(p) and speed(q) of grouting autographic devices such as intergation flow-meter usually record data in a roll of paper. Intergration flow-meter can record grouting flow quantity exactly, but the recorded pressures differ from the any basis such as intitial, intermediate and final point. Therefore, it has been argued that is a need of reliable method to describe the connection between the pressure recorded by an intergration flow-meter and the special properties of the grouting target ground. auto-grouting method can describe the reliable connection between the grouting pressure and the special properties of the grouting target ground. So, in this paper by using auto-grouting method, it is expected that to secure basis of quality control techniques construction.