• Title/Summary/Keyword: Hydraulic Leakage

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Analysis of Lubrication and Dynamic Characteristics of a Cylinder Block for Hydraulic Pump (유압펌프용 실린더 블록의 윤활 및 동특성 해석)

  • 안성용;임윤철;홍예선
    • Tribology and Lubricants
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    • v.20 no.4
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    • pp.209-217
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    • 2004
  • Lubrication characteristics between a cylinder block and a valve plate for high speed bent-axis type hydraulic pump play an important role in volumetric efficiency and durability of pump. In this paper, a finite element method is presented for the computation of the pressure distribution between a cylinder block and a valve plate for high speed bent-axis type hydraulic pump. Also, a Runge-Kutta method is applied to simulate the cylinder block dynamics of three-degrees of freedom motion. From the results of computation, we can draw two major conclusions. One is related to the fluid film characteristics between a cylinder block and a valve plate and the other is related to the average leakage that is determined by the pressure gradient and the clearance near the discharge port. The numerical results of cylinder block dynamics were compared with the experimental results using eddy-current type gap sensors those are fixed at a pump housing.

A Lubrication Analysis between the Piston and Cylinder in Hydraulic Piston Pumps Part 1: The effect of piston shape (유압 피스톤 펌프의 피스톤과 실린더 사이의 윤활해석 (제1보:피스톤 형상에 의한 영향))

  • 박태조;전병수
    • Tribology and Lubricants
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    • v.14 no.1
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    • pp.64-69
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    • 1998
  • A numerical analysis is carried out to study the effect of piston shape on the lubrication characteristics between the cylinder and piston in hydraulic piston pumps. The results showed that the shape of piston affect significantly the pressure distribution in the clearance, the lateral force acting on the piston and leakage flow through the clearance. Partially tapered piston is more effective than any other piston shapes because it reduces the possibility of hydraulic locking and improves the volumetric efficiency of the pump.

An Experimental Study on the Efficiency of the Water Hydraulic Piston Pump System driven by an Electric Inverter (전기 인버터 구동 수압 피스톤 펌프 시스템의 효율 성능에 관한 실험적 연구)

  • Ham, Y.B.;Park, J.H.;Kim, S.D.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.3 no.4
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    • pp.1-7
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    • 2006
  • A water hydraulic pump is likely to have serious problems of high leakage, friction and low energy efficiency. A water hydraulic pump has commonly a fixed displacement type and its outlet flow is adjusted by controlling rotation speed of the pump, which can be implemented by using an electric inverter. This study aims to investigate energy efficiency of the water hydraulic pump system which is driven by an electric inverter. The study is based on the experimental results. The pump which is used in the study shows relatively good efficiency and low leakage, low friction as well. The reasons for the good performance of pump is also investigated.

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Evaluation of leakage detection performance according to leakage scenarios of water distribution systems based on deep neural networks (DNN기반 상수도시스템 누수시나리오에 따른 누수탐지성능 평가)

  • Kim, Ryul;Choi, Young Hwan
    • Journal of Korea Water Resources Association
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    • v.56 no.5
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    • pp.347-356
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    • 2023
  • In Water Distribution Systems (WDSs), can abnormal hydraulic and water quality conditions such as red-water phenomenon and leakage occur. To restore them, data is generated through various meters data to predict and detect. However, in the case of leakage if difficult to detect unless direct exploration is performed. Among them, unreported leakage, are not seen visually and account for the most considerable volumes of leakage, which leads to economic loss. Bur direct exploration is limited through on site conditions such as securing professional manpower. In this paper, leakage volumes and location were randomly generated for the WDS, which was assumed to be calibrated, and it was detected through a deep learning model. For abnormal data generation, the leakage was simulated using the emitter coefficient, and leakage detection was successfully performed through the generated abnormal data and normal data.

A Study on the Explosive Sleeving of A Repair for Defective Tube/Tubeplate on the Nuclear Steam Generator (원자력 증기발생기 결함 세관 보수용 폭발 sleeving에 관한 연구)

  • 이병일;강정윤;이상래
    • Explosives and Blasting
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    • v.17 no.4
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    • pp.8-17
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    • 1999
  • Unfortunately leaks occur in heat exchangers periodically, usually at the tube to tubeplate joint. The usual method of repair is to plug off the defective area and isolate the tubes of concern from the circuit. If the leaks continua the thermal capacity of the units is progressively reduced and for this reason the alternative of using an internal bridging sleeve has been examined. This paper discusses the overall development activities that has been found necessary to bring this repair procedure to a successful conclusion for use on the nuclear steam generator. In this work we have investigated optimum explosives and explosive quality, explosive sleeving's thickness, the design of sheath stress relieving heat treatment pull-out load, hydraulic leakage, stress corrosion cracking properties. The results obtain are as follows : (1) The optimum explosives and explosive qualities are PETN and about 15~40 gr/ft of explosive sleeving in nuclear steam generator. (2) Explosive sleeving's thickness is 1.1~l.4mm, If groove of 0.35mm formed in sleeve outside existed, For the hydraulic leakage is go up, explosive sleeving of formed groove are applicate tube and turnplate. (3) If the stress relieving heat treatment are experiment in $750^\circ{C}$, $850^\circ{C}$, 15 minutes Pull-out strength of sleeving 1,500~2,300kg, hydraulic leakage is $250kg/cm^2$.

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Moment Whirl due to Leakage Flow in the Back Shroud Clearance of a Rotor

  • Tsujimoto, Yoshinobu;Ma, Zhenyue;Song, Bing-Wei;Horiguchi, Hironori
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.3
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    • pp.235-244
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    • 2010
  • Recent studies on the moment whirl due to leakage flow in the back shroud clearance of hydro-turbine runners or centrifugal pump impellers are summarized. First, destabilizing effect of leakage flow is discussed for lateral vibrations using simplified models. Then it is extended to the case of whirling motion of an overhung rotor and the criterion for the instability is obtained. The fluid moment caused by a leakage clearance flow between a rotating disk and a stationary casing was obtained by model tests under whirling and precession motion of the disk. It is shown that the whirl moment always destabilizes the whirl motion of the overhung rotor while the precession moment destabilizes the precession only when the precession speed is less than half the rotor speed. Then vibration analyses considering both whirl and precession are made by using the hydrodynamic moments determined by the model tests. For larger overhung rotors, the whirl moment is more important and cause whirl instability at all rotor speed. On the other hand, for smaller overhung rotors, the precession moment is more important and cancels the destabilizing effect of the whirl moment.

Performance Analysis of Urethane Packing in the Hydraulic Breaker by a Finite Element Method (유한요소해석을 이용한 유압브레이커용 우레탄 패킹의 성능분석)

  • Shin, Hyun Woo;Hong, Jong Woo;Choi, Yi Kwang
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.2
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    • pp.139-147
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    • 2016
  • Performances of urethane packing in the hydraulic breaker were analyzed using a finite element method. Because of high temperature and high pressure in the hydraulic breaker, it is better to use urethane rather than rubber as a packing material. We obtained the physical properties of urethane at elevated temperature by the tensile test. We analyzed buffer seal and U-packing maintaining the pressure and preventing oil leakage. Deformation, stress distribution, contact length, contact pressure of packing at each pressure step were obtained using finite element analysis. As the temperature increases, stress and contact force tend to decrease at low pressure. As the gap between piston and cylinder increases, contact length and contact forces decrease. Consequently, it is possible to design the packing section using these analyses, and construct a system to predict the possibility of oil leakage in the hydraulic breaker.

Position Control of an Electro-hydraulic Servo System with Disturbance (외란을 갖는 전기유압 서보시스템의 위치제어)

  • Huh, Jun Young
    • Journal of Drive and Control
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    • v.18 no.3
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    • pp.1-7
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    • 2021
  • In a hydraulic control system, since a hydraulic cylinder drives a relatively large mass of an object, an external load force acts as a disturbance on the control performance of the system. Additionally, as the hydraulic system is used for a long period, there are disturbances that occur gradually, such as a drop in supply pressure because of abrasion of the pump, oil leakage from a valve, and oil leakage from a cylinder. In this study, a state feedback controller based on a linearization technique is applied. To prevent the performance degradation of the controller from the load disturbance, an Extended Luenberger observer (ELO) is used for the Extended system. The case of using the proportional controller, which is a representative linear controller, and the result of using the controller designed in this study are compared and reviewed through simulation. Also, we propose an experimental gain-setting method for a state feedback controller that can be used at industrial sites, and examine how the stability and control performance of the system changes because of the disturbance inputs through the experimental results.

Implementation of Film Type Sensor for Synthetic Lube Oil and High Pressure Hydraulic Fluid Leak Detection (합성 윤활유 및 고압 작동유 누출감지 필름형 센서의 구현)

  • Park, No-Jin;Yu, Dong-Kuen;Yu, Hong-Kuen
    • Journal of Sensor Science and Technology
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    • v.23 no.4
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    • pp.266-271
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    • 2014
  • Chemical sensors are used in various industrial facilities such high-risk and prevent the leakage of substances, important in life and environmental protection and the safe use of industry, used for management. In particular, high-temperature environments such as power generation equipment of the rotating part due to leakage generated by the various oil, power plants Shut Down, fire, work environment (exposure to various chemical solution and gas leak) and various water, air and soil pollution causes. Thus, over the long term through various channels such as crops and groundwater contamination caused by the slow, serious adverse effect on the ecosystem. In this paper, synthetic lube oil and high pressure hydraulic fluid leakage and immediately detect a new Printed Electronic implementation of technology-based film-type sensors, and its performance test. Thus, industrial accidents and environmental pollution and for early detection of problems, large accidents can be prevented. Experimental results of the synthetic lube oil and high pressure hydraulic fluid solution after the contact time depending on the experiment and the oil solution of the sensor material of the conductive porous PE resistance value by a chemical reaction could be confirmed that rapid increase. Also implemented in the film-type oil sensor electrical resistance change over time of the reaction rate and the synthetic lube oil is about 2 minutes or less, the high pressure hydraulic fluid is less than about 1 minute was. Therefore, more high-pressure hydraulic fluid such as a low volatility synthetic lube oils are the resistance change and the reaction rate was confirmed to be the slowest.

The Effect of Pressure on Viscosity in Grooved Hydraulic Spool Valves (압력에 따른 점도변화가 그루브를 한 유압 스푸울 밸브에 미치는 영향)

  • Park, Tae-Jo
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.307-313
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    • 2006
  • In this paper, a theoretical analysis is carried out to study the effect of viscosity variation with pressure in multiply grooved moving hydraulic spool valves. Analytical expressions for pressure distribution in the clearance and leakage flowrate are obtained solving one-dimensional Reynolds. For constant viscosity, an analytical expression for lateral force is also presented. The results showed that variation of viscosity with pressure affect highly on pressure distribution, leakage flowrate and lateral forces in hydraulic spool valves. Therefore additional intensive studies, including numerical analysis for two-dimensional Reynolds, should be required to investigate detailed lubrication characteristics of spool valves for high pressure.