• Title/Summary/Keyword: Hydraulic Exciter Test

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Development of 1-axis Exciter for a Seat Vibration Test of Agricultural Tractors(I) - Design of PID Controller for Position Control of 1-axis Exciter - (농용트랙터용 운전자 좌석 진동 시험을 위한 1축 가진 시험기 개발(I) - 1축 가진 시험기 위치 제어를 위한 PID 제어기 설계 -)

  • Yu, Ji-Hoon;Choi, Young-Kyun;Lee, Kyu-Cheol;Kim, Young-Joo;Ryu, Young-Sun;Ryuh, Kwan-Hee
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.305-314
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    • 2009
  • The purpose of this paper was to design an effective control system of 1-axis exciter for a seat vibration test of agricultural tractors using MATLAB simulation. The developed simulation model was composed with a hydraulic pump, a hydraulic servo valve, a hydraulic cylinder and load system. Also it was verified by comparing the simulation results with experimental results of actual control system in order to optimize the control performance. And in order to improve its control performance, the designed PID controller in this research was tuned using Ziegler-Nichols 2nd law and zero's moving method of PID controller's transfer function. As the result of these research, the developed position control system was able to control the system's position accurately within 5% errors.

A Study on the Static and Dynamic Stiffness Evaluation of a High Speed Mold/Die Machining Center Structure (고속 금형가공센터 구조물의 강성평가에 관한 연구)

  • 최영휴;강영진;차상민;김태형;박보선;최원선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.102-106
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    • 2003
  • An experimental modal analysis and dynamic stiffness evaluation of a moving body structure of a high speed machining center are presented in this paper. The natural frequencies and corresponding modes, and dynamic compliance of a moving body structure of high speed machining center are investigated by using F.E.M., hydraulic exciter test, and impulse hammer test. The lowest three natural frequencies were found to be 56.6 Hz, 112.7 Hz, and 142.7 Hz by FEA respectively, while those were 55 Hz, 112 Hz, 131 Hz by experimental analysis. Furthermore, both computed and measured absolute dynamic compliances of the moving body structure in iso-direction showed good agreement especially at the first two mode frequencies. With our experimental data, the dynamic characteristics of the machining center can be exploited to get a new development of structural dynamic design and modification.

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A Study on Analysis of Dynamic Characteristics and Evaluation of Dynamic Compliance of a 5-Axis Multi-tasking Machine Tool by Using F.E.M and Exciter Test (유한요소법과 가진시험법을 이용한 다기능 5축 복합가공기의 동특성 해석 및 동적 컴플라이언스 평가에 관한 연구)

  • Jang, Sung-Hyun;Choi, Young-Hyu;Ha, Jong-Sik
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.2
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    • pp.162-169
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    • 2009
  • This paper describes a study on dynamic characteristics analysis and dynamic compliance evaluation of a 5-axis multi-tasking machine tool of ram-head type. Structural dynamics analysis and evaluation are necessary to machine tool design and development to secure good machine tool performance against tough and harsh machining conditions. In this study, natural frequencies and corresponding vibration modes of the machine tool structure were analyzed by using both F.E.M. modal analysis and impulse hammer test. Furthermore, dynamic compliance of the machine tool was analyzed by using F.E.M. and also measured by using a hydraulic exciter test. Both the theoretical analysis and experimental test results showed good agreement with each other.

Development of an Active Suspension System for Passenger Cars( II ) ; Prototype Car Test Result (승용차용 능동제어식 현가시스템의 개발(2); 실차 성능실험 및 결과)

  • Hwang, Y.;Hong, Y.S.;Lee, J.M.;Bae, J.Y.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.2
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    • pp.83-94
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    • 1994
  • Performance test result on prototype car equipped with low-band type active suspension system is reported. Control theory is explained first. Simulation for feasibility and parameter tuning, control module test using hydraulic exciter and test run, and performance evaluation of the test car on test track are reported successively. Emphasis was put on modification of control theory which caused many unexpected problems in actual implementation.

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Development of a Test Dummy for the Evaluation of Driver's Response to Vehicle Vibration (운전 자세에서의 인체진동 평가용 시험용 더미 개발)

  • 장한기;홍석인;송치문;김기선;이정훈;김광준
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.105-108
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    • 2004
  • This paper introduces a process of the development of a vibration test dummy for the posture of inclined seating. Experimental devices was invented to measure apparent mass curves on the contact point of the hip and the back of a seated human body. During the excitation of a rigid seat secured to a hydraulic exciter, force and acceleration signals were measured on the contact points to determine the apparent mass. In order to describe nonlinear characteristics of a human body, seven levels of Gaussian random signal were used for the base excitation. The modeling of the human body will be performed using measured apparent mass curves. The modeling will be done by June and the prototype of the test dummy will be invented in the following six months.

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Intelligent Control of Structural Vibration Using Active Mass Damper (능동질량감쇠기를 이용한 구조물 진동의 지능제어)

  • Kim, Dong-Hyawn;Oh, Ju-Won;Lee, In-Won
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.286-290
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    • 2000
  • Optimal neuro-control algorithm is extended to the control of a multi-degree-of-freedom structure. An active mass driver(AMD) system on the top roof is used as an exciter. The control signals are made by a multi-layer perceptron(MLP) which is trained by minimizing a sub-optimal performance index. The performance index is a function of both the output responses and the control signals. Structure having nonlinear hysteretic behavior is also trained and controlled by using proposed control algorithm. In training neuro-controller, emulator neural network is not used. Instead, sensitivity-test data are used. Therefore, only one neural network is used for the control system. Both the time delay effect and the dynamics of hydraulic actuator are included in the simulation. Example shows that optimal neuro-control algorithm can be applicable to the multi-degree of freedom structures.

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Stiffness Evaluation of a Heavy-Duty Multi-Tasking Lathe for Large Size Crankshaft Using Random Excitation Test (랜덤가진시험을 이용한 대형 크랭크샤프트 가공용 복합다기능 선반의 강성 평가)

  • Choi, Young Hyu;Ha, Gyung Bo;An, Ho Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.7
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    • pp.627-634
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    • 2014
  • Machine tool vibration is well known for reducing machining accuracy. Because vibration response of a linear structure generally depends on its transfer function if the magnitude of excitation were kept constant, this study introduces a RET(Random Excitation Test) based on FRF method to evaluate stiffness of a prototype HDMTL(Heavy-Duty Multi-Tasking Lathe) for large crankshaft of marine engine. Firstly, two force loops of the lathe and corresponding structural loops were identified:1) workpiece - spindle - head stock - main bed, 2) workpiece - tool post - carriage bed. Secondly, compliances of each structural loop were measured respectively using RET with a hydraulic exciter and then converted into stiffness. Finally, the measured stiffness was compared with that obtained previously by FEM analysis. As the result, both measured and computed stiffness were closely in agreement with each other. And the prototype HDMTL has evidently sufficient rigidity above ordinary heavy-duty lathes.

Dynamic modeling of rubber elements in an engine mount system (엔진 마운트용 고무의 동역학적 모델링)

  • 박석태;정경렬;이종원;김광준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.5
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    • pp.689-697
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    • 1986
  • In the present work a three degree of freedom modeling of a cylindrical rubber element is studied and its applications to an engine mount system are discussed using a simple test structure. The three degree of freedom model for the rubber mount is composed of three mutually orthogonal springs and dampers jointed at the elastic center of the mount. The test structure is designed and manufactured so simple that its mass center and moment of inertia are accurately and easily obtained. The dynamic properties of each rubber mount, i.e., complex stiffnesses, are experimentally identified using hydraulic exciter and used to predict the modal parameters of the test structure mount system by analytical modal analysis. The predicted modal parameters of the system agree well with those estimated by experimental modal analysis. Hence the three DOF model of the rubber mount is proposed for the practical design of an engine mount system.

Modal Analysis and Testing of a High Head Pump/Turbine Runner (고낙차 수력 펌프/터빈 런너에 대한 진동 모드해석 및 실험)

  • 류석주;하현천
    • Journal of KSNVE
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    • v.8 no.6
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    • pp.1062-1068
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    • 1998
  • This paper describes the vibration characteristics of a high head pump-turbine runner. with nine blades and an outer diameter of 4.410 mm. of the pumped storage power plant. Mode shapes and natural frequencies were obtained by means of both the finite element analysis and modal testing. both in air and in water. The natural frequencies in air were calculated using the finite element method by ANSYS software. In order to confirm calculation results. the natural frequencies and mode shapes of the runner were measured using a hydraulic exciter both in air and in water. Natural frequencies of the pump-turbine runner were found at 174. 310 Hz in air, and at 107. 184 Hz in water. The first mode shape is flat plate mode with two nodal diameter and the second one is also flat plate mode with three nodal diameter. It can be shown that the natural frequencies of the pump-turbine runner in water is reduced approximately 40 % due to additional mass effect. Natural frequencies in air predicted by ANSYS software are in good agreement with test results.

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Practical Application of the Active Vibration Control System to Ship Superstructure (선체 상부구조 진동의 능동제어시스템 실용화 연구)

  • T.Y. Chung;S.J. Moon;H.C. Park;Y.C. Huh;S.Y. Han
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.2
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    • pp.119-126
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    • 1996
  • A hydraulic type active control system has been developed for the purpose of vibration suppression of ship superstructrures. The active mass of the developed system weighs about three tons and is designed to have ${\pm}5mm$ stroke below 10Hz. Thus maximum control force of the system is about 60kN. Performance test of the developed system has been carried out on a 4,400TEU contrainer carrier built in Samsung Heavy Industry Co., LTD. Through the exciter tests, it has been confirmed that the vibration levels of the superstructure can be reduced to about 20% of the uncontrolled levels near resonant frequency.

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