• Title/Summary/Keyword: Hydraulic Breaker

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A Study On the Analysis Of Impact Strain for Hydraulic Breaker Chisel (유압식 착암기 치즐의 타격 변형량 해석에 관한 연구)

  • Park, J.W.;Lee, K.W.;Kim, H.E.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.4
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    • pp.21-27
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    • 2007
  • A hydraulic breaker for construction machinery generally used for the destroying and disassembling of buildings, crashing road pavement, breaking rocks at quarry and so on. So the measurement of the impact energy of a hydraulic breaker is very important thing to prove its capability to manufacturers and customers. Therefore the prediction of impact energy in design process is very helpful to the most of breaker manufacturers. In this study, we carried on modeling and simulation of a hydraulic breaker to predict impact energy via commercial CAE software. The modeling and simulation of a hydraulic breaker was achieved with two parts. One is a hydraulic circuit analysis part via AMESim and the other is impact strain analysis part via ANSYS.

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Development the Test System of Impact Energy Using the Pressure Variation in Closed Vessel for Hydraulic Breaker (밀폐용기내 압력변화를 이용한 유압식 브레이커의 타격에너지 시험법 개발)

  • Lee, Geun-Ho;Lee, Yong-Beom;Lee, Gi-Yong
    • 연구논문집
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    • s.32
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    • pp.45-53
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    • 2002
  • Hydraulic breaker attached excavator generally used for the destroying and disassembling of buildings, crashing road pavement, breaking rocks at quarry and etc. The developed breaker are determined their own destructive force and number of impact by the input hydraulic flow rate and pressure than the operating conditions, In this study, the characteristics of pressure variation in closed vessel is invested for testing the impact energy of hydraulic breaker. To test the impact energy, the test system is designed as a mechanism consisted with a hydraulic cylinder, main base, pressure sensor, LVDT, data acquisition system and etc.. The developed test system is applied to measure the impact energy for hydraulic breaker. The proposed testing method could be applied for conventional impact test and the control system evaluation for hydraulic breakers.

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Development of Extra-large Hydraulic Breaker (초대형 유압브레이커 개발)

  • Ahn, Kyubok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3081-3086
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    • 2015
  • Development of a extra-large hydraulic breaker, which could be used for a 100 ton-class excavator were carried out Hot-firing tests were carried out. Before designing a hydraulic breaker, the analysis method to predict the performance such as impact energy and impact rate were studied. Based on the analysis result, the design and manufacture of a extra-large hydraulic breaker were performed, and the breaker were confirmed to operate successfully. The data of impact energy and impact rate were measured during the operation of the breaker, and were compared with the analysis result. The analysis result of impact rate anticipated well the test data, but that of impact energy showed a large difference with the test data. The extra-large hydraulic breaker were successfully developed and the analysis method of impact energy will be updated taking into account friction, hydraulic circuit, etc.

The Development of an Analysis Tool and the Performance Analysis of a Hydraulic Breaker System (유압 브레이커의 해석용 TOOL 개발 및 성능 분석)

  • Lee, Youngkyu;Sung, Wonjoon;Song, Changseop
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.189-196
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    • 2000
  • In this study, the hydraulic breaker system was analyzed and the analysis tool using GUI was developed. The analysis on the system with the accumulator was included. from the parametric analysis, the effects of each factor were revealed. Through the simulation with varying parameters, the method to improve the performance of the hydraulic breaker system was presented. The analysis tool will help a man without special knowledge about programming analyzse the hydraulic breaker system. The result of this study will help improve the hydraulic breaker system in sight of "Blow energy" and "Blows per minute".ws per minute".uot;.

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A Study on the Dynamic Behavior Characteristics of the Hydraulic Electric Power Circuit Breaker (유압 전력 차단기의 동특성에 관한 연구)

  • Ha E.K.;Kim S.T.;Jung S.W.;Kim S.G.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.365-366
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    • 2006
  • Hydraulic circuit breaker is the most popular type of electric power circuit breaker because of its superiority of operating performance and capacity. For the improvement of hydraulic circuit breaker's operating performance, it is very important to analyze its dynamic behavior characteristics. In this study, hydraulic circuit is modeled, analyzed and experimented. As a result, the experimental data agree well with the numerical ones, and the numerical results can be applied to the design and the improvement of hydraulic electric power circuit breaker.

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A Study on the Structure Improvement of Bracket Housing for Structural Noise and Vibration Reduction in Hydraulic Breaker (유압 브레이커의 구조 소음.진동 저감을 위한 브래킷 하우징의 구조 개선에 관한 연구)

  • Kim, Bong-Suk;Kim, Min-Gi;Byun, Dong-Woo;Lee, Seong-Min;Lee, Soo-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.11 s.188
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    • pp.108-115
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    • 2006
  • A hydraulic breaker is widely utilized for many civil engineering areas for the purpose of destroying objects such as rocks, concrete, or road. However, since the high-level noise and vibration by a hydraulic breaker is one of the major sources of environmental noise and recently the environmental regulations on construction equipments are also getting more strengthened, in order to solve such problems, it is certainly necessary to design and develop a hydraulic breaker with low noise and low vibration. This research is to understand the noise characteristics through the noise test and acoustic analysis of the bracket housing in a hydraulic breaker and to identify the element part to be modified based on the result of the element contribution analysis. An improved breaker model including X-typed rib shows the result of low-noise level within target frequency band compared with a commercial breaker model.

Vibro-acoustic Design and Development of a Low-noise Hydraulic Breaker (저소음형 유압 브레이커의 음향-진동 설계 및 개발)

  • 이종화;이정권;박성하;하태광;임종혁
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.11 no.5
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    • pp.148-155
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    • 2001
  • Hydraulic breaker is currently used for many civil engineering areas owing to the ease of changing the tooling mechanism. However, due to a high noise level, it has been one of notorious sources of environmental noise and the prevailing environmental concerns force the manufacturers to reduce the radiated noise levee during operations. To comply with such concerns, the present study is focused on designing and developing a low-noise hydraulic breaker For this purpose, sound sources are identified and relative contributions are rated. Acoustic enclosure. sealing systems, and low-nolle type chisel have been developed and applied to the actual machine. As a result, the radiated noise from the developed low-noose hydraulic breaker is reduced more than 13 dB(A) In comparison with the conventional hydraulic bleaker.

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A Study on the Performance Improvement of a High Efficiency Hydraulic Breake (고효율 유압 브레이커의 성능 향상을 위한 연구)

  • 이승현;한창수;송창섭
    • Tribology and Lubricants
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    • v.19 no.2
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    • pp.59-64
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    • 2003
  • In this study, the hydraulic breaker system was analyzed and the analysis tool using GUI was developed. The analysis on the system with the accumulator was included. From the parametric analysis, the effects of each factor were revealed. Through the simulation with varying parameters, the method to improve the performance of the hydraulic breaker system was presented. The analysis tool will help a man without special knowledge about programming analyze the hydraulic breaker system. The result of this study will help improve the hydraulic breaker system in sight of Blow energy and Blows per minute.

Noise Reduction of a Hydraulic Breaker by Change of a Chisel (치즐 변경을 통한 유압 브레이커의 소음 저감)

  • Kim, Cheol-Ho;Kim, In-Sik
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.2
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    • pp.138-143
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    • 2010
  • Hydraulic breakers are widely used for mining and construction engineering area but make serious noise problem. The noise is generated between a chisel and a piston when they are hit by a fluid power. This study proposed noise reduction method by the change of a chisel in a hydraulic breaker. In the new design, a different material is inserted inside of a chisel. The proposed design is analyzed and simulated by the use of a numerical method. A chisel by the new design was installed in a hydraulic breaker and experimented for sound pressure level. As a result, the noise of hydraulic breaker can be reduced more than 4 dB by simply changing a chisel.

A Study on Performance Optimization of a Hydraulic Breaker (범용 유압 브레이커의 성능 최적화를 위한 연구)

  • Shin, Dae-Young;Kwon, Ki-Beom
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.6
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    • pp.677-682
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    • 2011
  • In this study, a simulation model developed for a hydraulic breaker is verified through comparison of simulation results to the experimental results. For performance optimization, the design parameters are selected based on the physical parameters of the equipment for ease of modification. Also a factorial experiment and regression analysis were conducted to observe the effect of each parameter on the performance of the hydraulic breaker. As a result, a method for optimizing the performance of a hydraulic breaker is proposed.