• Title/Summary/Keyword: Hot-rolling

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A Study on The Φ 9mm Titanium Alloy Wire (9mm 합금타이타늄 중간 선재 연구)

  • Kim, Sang-Yeoun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.1
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    • pp.8-13
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    • 2012
  • Ti-3Al-2.5V ingot was produced, processed into a titanium alloy wire of 9mm diameter, and the characteristics were studied in comparison with imported material. The ingot satisfied ASTM Grade 9 standard showing oxygen content of 0.11wt% and iron content of 0.085wt%. The hardness of the 9mm diameter titanium alloy was similar to that of the imported material showing values between 225 and 250Hv, and the tensile strength of the imported material was 804MPa while that of the domestic development was 734MPa. The elongation of the imported material was 12% while that of the domestic development was 22%. A new process of manufacturing 9.0mm diameter titanium alloy wire through forging and multi-step hot rolling process out of 400mm diameter ingot was developed.

The Present Status of Recycling Technology of Aluminum Can (알루미늄캔의 재활용(再活用) 기술현황(技術現況))

  • Lim, Cha-Yong;Kang, Suk-Bong
    • Resources Recycling
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    • v.9 no.2
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    • pp.3-10
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    • 2000
  • Used aluminum beverage can(UBC) is an important secondary resource. Domestic recycling rate of UBC should be increased from the standpoint of resource savings and environmental protection. Aluminum can to can recycling is divided into two steps. The first step was composed of the processes such as collection of used beverage cans, shredding, magnetic separation, de-lacquring, melting and casting. The second is remelting and casting, heat treatment, hot and cold rolling, annealing, and can making. With brief discussion about this recycling technology, this article covers aluminum can consumption, the present state of aluminum can recycling in Korea, Japan, USA, and Europe.

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Characterization of Wear Resistance of Particle Reinforced Al Matrix Composite Manufactured by Centrifugal Spray Casting (분사주조한 Al기지 입자강화 복합재료의 마모특성)

  • Bae, Cha-Hurn;Choi, Hak-Kyu;Bang, Kuk-Soo
    • Journal of Korea Foundry Society
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    • v.24 no.2
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    • pp.108-114
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    • 2004
  • $Al_2O_3$, SiC reinforced Al matrix composites were fabricated by centrifugal spray casting method and their wear resistance characteristics have been studied. Particles are generally uniformly distributed in the microstructure of as-cast specimens. In order to investigate the effect of secondary deformation, hot rolling was performed for each specimen of pure Al matrix composites with a reduction of 10, 20, 30, 40 and 50% at $400{\sim}500^{\circ}C$, respectively. Microstructure of specimen showed that particle distribution density and hardness increased because of increasing of reduction ratio. Wear test with a various sliding velocity of 1.98, 2.38, 2.88 and 3.53m/sec showed that the wear resistance characterization of composite improved remarkably compared to the normal alloy and performs without reinforced particles. Microstructural observation for the worn surface of pure Al specimens without particles showed that a change in wear mechanism seemed to separate layer by surface fatigue. In other case of Al composite reinforced with $Al_2O_3$ and SiC, the grinder type of wear mechanism was shown.

Effect of Microstructure on Fracture Behavior of Multi-phase Low-density Steel (다상계 저비중강의 파괴거동에 미치는 미세조직의 영향)

  • Shin, Sun-Kyoung;Park, Seong-Jun;Cho, Kyung Mox
    • Journal of the Korean Society for Heat Treatment
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    • v.26 no.6
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    • pp.306-316
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    • 2013
  • Microstructure and fracture behavior of a multi-phase low-density steel were investigated. After hot-rolling and heat treatment, the microstructure of low-density steel was composed of coarse ferrite grains and elongated bands which include second phases such as austenite, martensite and ${\kappa}$-carbide depending on holding time during isothermal heat treatment. After tensile test, microcracks were observed at martensite or ${\kappa}$-carbide interface in the elongated bands. Coarse ferrite grains showed cleavage fracture behavior regardless of second phase. The cleavage fracture of ferrite could be attributed to their coarse grain size and solute atoms that increase ductile-to-brittle transition temperature of ferrite. Despite of the tendency of cleavage fracture in coarse ferrite grains, a specimen having coarse spheroidized ${\kappa}$-carbide particles in the elongated bands showed high total elongation of 30%. Thus, the easiness of plastic deformation in the elongated band seems to play an important role in retardation of cleavage crack formation in coarse ferrite grains.

Microstructure, Hardness and Tensile Properties of 600 MPa-Grade High-Strength and Seismic Resistant Reinforcing Steels (600 MPa급 고강도 일반 및 내진 철근의 미세조직, 경도와 인장 특성)

  • Seo, Ha-Neul;Lee, Sang-In;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.27 no.9
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    • pp.477-483
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    • 2017
  • This present study deals with the microstructure and tensile properties of 600 MPa-grade high strength and seismic resistant reinforcing steels. The high strength reinforcing steel (SD 600) was fabricated by Tempcore processing, while the seismic resistant reinforcing steel (SD 600S) was air-cooled after hot-rolling treatment. The microstructure analysis results showed that the SD 600 steel specimen consisted of a tempered martensite and ferrite-pearlite structure after Tempcore processing, while the SD 600S steel specimen had a fully ferrite-pearlite structure. The room-temperature tensile test results indicate that, because of the enhanced solid solution and precipitation strengthening caused by relatively higher contents of C, Mn, Si and V in the SD 600S steel specimen, this specimen, with fully ferrite-pearlite structure, had yield and tensile strengths higher than those of the SD 600 specimen. On the other hand, the hardness of the SD 600 and SD 600S steel specimens changed in different ways according to location, dependent on the microstructure, ferrite grain size, and volume fraction.

Effect of Austenitizing Temperatures on the Mechanical Properties in 420J2 Martensitic Stainless Steel (420J2 마르텐사이트계 스테인레스강의 오스테나이트화 온도가 기계적 성질에 미치는 영향)

  • Kim, Y.G.;Kim, Y.J.;Kim, G.D.;Sung, J.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.5 no.2
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    • pp.111-121
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    • 1992
  • For the purpose of investigating the effect of austenitizing temperatures on the mechanical properties of 0.23% C-13.6%Cr martensitic stainless steel, tensile properties, hardness, impact value and carbide extraction were examined after changing the austenitizing temperatures and tempering temperatures. The results obtained are summerized as follows. The carbide laminations formed from hot rolling before austenitization could not be eliminated after austenitizing at $950^{\circ}C$. With increasing austenitizing temperature, hardness increased and showed maximum value at $1050^{\circ}C$ and then slightly decreased. With increasing tempering temperature up to $500^{\circ}C$, impact value and elongation appeard to be decreased but hardness showed nearly unchanged at austenitizing temperature of $1150^{\circ}C$ due to the fine $M_7C_3$ carbides precipitation. The abrupt increase in impact value, hardness and elongation above the tempering temperature of $500^{\circ}C$ appeared to change in carbide structure from fine $M_7C_3$ to coarse $M_{23}C_6$.

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An Assessment on the Formation of Oscillation Mark of the Continuously Casted Steel Slabs (연속주조된 강재 슬래브 표면의 Oscillation Mark 형성에 관한 평가)

  • Park, Tae-Ho;Kim, Ji-Hun;Choi, Joo;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.23 no.5
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    • pp.257-267
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    • 2003
  • In early solidification during the continuous casting of steel slabs, the formation of oscillation marks on the surface of slabs was mainly affected by carbon contents and casting conditions. The control of oscillation mark is required for the HCR(Hot Charged Rolling) process because the deep oscillation marks seriously deteriorate the surface qualities of steel slabs. The metallographic study has revealed that the oscillation mark can be classified principally according to the presence or absence of a small 'subsurface hook' and the depth of the oscillation marks in the subsurface structure at the basis of individual oscillation marks. The subsurface hook of oscillation marks was either straight or curved. When the amount of overflow was small and the subsurface hook was formed in the top of oscillation marks, the subsurface hook was straight and the oscillation mark was shallow. The oscillation marks without subsurface hook have small early solidification shell and were formed wide. The actual negative strip time$(t_N)$ was changed by the effect of meniscus level fluctuation Therefore irregular early solidification shell and oscillation mark were formed.

Numerical Study on the Natural Circulation Characteristics in an Integral Type Marine Reactor for Inclined Conditions

  • Kim, Tae-Wan;Park, Goon-Cherl;Kim, Jae-Hak
    • Nuclear Engineering and Technology
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    • v.33 no.4
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    • pp.397-408
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    • 2001
  • A marine reactor shows very different thermal-hydraulic characteristics compared to a land- based reactor. Especially, study on the variation of flow field due to ship motions such as inclination, heaving and rolling is essential since the flow variation has great influence on the reactor cooling capability. In this study, the natural circulation characteristics of integral type marine reactor with modular steam generators were analyzed using computational fluid dynamics code, CFX-4, for inclined conditions. The numerical analyses are performed using the results of natural circulation experiments for integral reactor which are already conducted at Seoul National University. From the results, it was found that the flow rate in the ascending steam generator cassettes increases due to buoyancy effect. Due to this flow variation, temperature difference occurs at the outlets of the each steam generator cassettes. which is mitigated through downcomer by thermal mixing. Also, around the upper pressure header the flow from descending hot leg goes up to the ascending steam generator cassettes due to large natural circulation driving force in ascending steam generator cassettes. From this result, the increase of How rate in the ascending steam generator cassettes could be understood qualitatively.

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Lot Planning & Scheduling in the Integrated Steelmaking Process

  • Park Hyungwoo;Hong Yushin
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2002.05a
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    • pp.109-113
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    • 2002
  • Steel industry is the most capital intensive and the largest energy consuming industry, which operate huge and complex facilities to supply various steel products as the primary materials to almost every manufacturing industry Major steel products are hot-rolled and cold-rolled coils, plates, and wires that are produced through molten iron making, molten steel making, casting, and rolling. Each process runs in batch between setups and the specifications or bach are different with each other High energy consuming and heavy material handling require careful synchronization or processes, as well. Considering the synchronization or processes, the lot planning and scheduling problem in the integrated steelmaking process rovers the roll grouping with given casts. the sequencing or rolls over time, and the machine assignment and time scheduling or charges and casts. The problem is investigated by dividing it into two cases whether single or parallel machines at the molten steel making and the continuous casting processes. Problem descriptions and solution approaches or each instance are introduced. To test their performance and conformity, implementation or the algorithms and numerical experiments are carried out with real world and constructed data sets.

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Effect of Spherodizing Heat-treatment Time on Microstructure and Mechanical Property in Accelerated Cooling-treated API-X70 Steel (가속냉각처리한 API-X70강의 미세조직과 기계적 특성에 미치는 구상화 열처리시간의 영향)

  • Bae, Dong-Su
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.5
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    • pp.525-530
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    • 2021
  • The purpose of this study was to investigate the effect of spherodizing heat treatment holding time on the microstructure and mechanical properties of the accelerated cooling-treated API X70 steel, which is mainly used as a structural material for line pipe steel for natural gas pipes. The accelerated cooling-treated API X70 steel was spherodizing treated at 700℃ for 12~48 h. The microstructure was observed using an OM and a FEG-SEM, and mechanical properties were obtained by tensile test. The microstructure of the API X70 steel was banded in the hot rolling direction, and the polygonal ferrite(PF) adjacent to pearlite(P) has mainly a fine size, and coarse PF and fine acicular ferrite were formed in the middle of P and P. As the spherodizing treatment time increased, the number of carbide particles decreased and its distribution interval increased, and the ferrite grain size was coarsened. The tensile strength decreased and the ductility increased with spherodizing treatment time, and the yield point elongation was disappeared in a stress-strain curve after the spherodizing treatment.