• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2000년도 제15차 학술회의논문집
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• pp.132-132
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• 2000

The reliability of EIC systems in hot rolling mill is indispensable and very important in order to maintain stable production. Signals obtained from sensors and control system should be analyzed to monitor the condition of down coiler in hot rolling mill. We develope a monitoring system of down coiler which is composed of three parts (1) data acquisition and MMI (2) signal processing and analyzing, and (3) automatic data saving. Also it is designed to enable to inform users the abnormal conditions of down coiler. This developed system is expected to make it possible to reduce long downtime, secure high facility precision, and maintain high control levels.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2002년도 추계학술대회 논문집
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• pp.41-46
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• 2002

In the face of global competition, the requirements fer the continuously increasing productivity, flexibility and quality (dimensional accuracy, mechanical properties and surface properties) have imposed a major change on steel manufacturing industries. The automation of hot rolling process requires the developments of several mathematical models for simulation and quantitative description of the industrial operations involved. To achieve this objectives, a new loaming method with neural network to improve the accuracy of rolling force prediction in hot rolling mill is developed. Also, Genetic Algorithm(GA) is applied to select the optimal structure of the neural network and compared with that of engineers experience. It is shown from this research that both structure selection methods can lead to similar results.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 제7회 압연 심포지엄
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• pp.73-76
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• 2009

Increase in tensile strength of steel is important for fuel efficiency and $CO_2$ reduction. But the higher the strip strength, the more defect could be generated in hot strip mill. This study focuses on line-type edge scab. One of the causes for the defect is initial edge cracks commonly observed on a slab but their correlation has not been verified yet. Thus, the objective of this report is to verify if the edge crack is exactly the seed for edge scab. For this, we conducted pilot hot rolling test with cracked slab and compared the development of cracks and edge scabs on hot-rolled strip.

• Journal of Advanced Marine Engineering and Technology
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• 제34권2호
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• pp.303-309
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• 2010

유한요소법을 통하여 유성압연기(planetary rolling mill)에 의한 동관 압연공정을 연구하였다. 이 압연은 3개의 롤에 의해 만네스만 공법으로 동관을 성형하는 공정이고, 냉간가공으로 시작하여 열간가공으로 종료되며, 기존의 압출방식에 비해 공정의 단축과 원가 절감의 장점을 갖고 있다. 압연공정은 다양하고 복합적인 공정변수 들을 포함하고 있고, 각각의 변수들은 성형결과에 영향을 미친다. 그러므로 동관압연의 모든 공정변수가 고려되어져야 한다. 동관 압연공정은 성공적으로 시뮬레이션 되었고 최적의 압연조건을 결정하는데 유용할 것이다.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2001년도 ICCAS
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• pp.175.1-175
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• 2001

This paper handles main automation facilities and important control issues for hot rolling mill processes. Starting from the general procedures of production cycle, detailed tension control applications are handled based on field experiences and published research papers. Nowadays, quality control and delivery time control for products is becoming more and more important as the client demand is tighter than any other period. In this respect, control technology in steel making process takes very important position. Therefore, the objective of this paper is to share control problems with the people in academic field and by doing so, to get new and striking solution for the problems.

• 소성∙가공
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• 제8권1호
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• pp.78-91
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• 1999

The endless hot rolling has been focused as an innovative process technology for increasing the productivity drastically and reducing the imperfection of quality in hot rolled steel strip. To realize it in actual mill, a lots of new facilities such as bar coiler, movable LASER welder and high speed strip shear should be equipped. And also it is necessary to develop the control technique for changing the roll gap and rolling speed during rolling, which is named as Flying Gap and Speed Change control technology. To prevent a strip rupture caused by excessive tension, it is very important to minimize fluctuations in strip thickness and intension during FGSC control. In this paper, the mathematical model for FGSC control algorithm was suggested and dynamic simulation is performed to accertain the effect of suggested control method on fluctuations in strip thickness and tension. For endless hot rolling simulation, a lots of FGSC control situations, for instance - strip thickness change from strip to strip - strip width change from strip to strip - carbon content change from strip to strip are considered.

• 한국전자통신학회논문지
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• 제11권4호
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• pp.387-394
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• 2016

현재 운영되고 있는 제철소의 열연 공장은 24시간 상시 운전을 하고 있다. 각 공정별 주요 기능을 살펴보면 가열로, 조압연, 사상압연 및 권취 등으로 구성되어있으며, 여기에서 두께 및 폭 압연을 하고 이를 위한 소재의 온도를 조절하는데 큰 기능이 있다. 여기에는 작업의 특성상 고장 및 불량 요소가 상당히 많다. 또한 제품의 출하 이후에도 클레임이 발생하면 조사가 필요한 실정이다. 기존의 각 공정별 두께계, 폭계, 온도계에서의 독립적인 데이터 취득 및 모니터링에 의한 운전은 조업자로 하여금 많은 피로감을 준다. 이를 보완하고자 각 공정의 데이터를 통합해서 기능별로 모니터링하고 향후 작업 결과도 확인할 수 있는 통합 모니터링 시스템의 필요성이 대두되었다. 이에 압연공정 품질모니터링 시스템을 개발함으로서 보다 효율적인 운영이 가능하게 될 것으로 기대한다.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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• pp.1469-1472
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• 1996

Hydraulic Hot Strip Mill (HHSM) rolls materials whose size and stiffness are various. So a roll gap controller for HHSM was designed using TDC(Time Delay Control) method. The performance of the roll gap control was evaluated through computer simulations. The simulation results indicate that TDC method show excellent robustness and tracking properties against PID control method in various rolling conditions.

• 대한금속재료학회지
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• 제46권4호
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• pp.257-266
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• 2008

AHydrogen induced cracking (HIC) was phenomenologically studied in terms of the effect of nonmetallic inclusions and hot rolling process parameters. By comparing the level of non-metallic inclusions in two different kinds of commercial grade steels having different HIC resistance, the role of non-metallic inclusions in HIC occurrence was investigated. Change in inclusion morphology and distribution during hot rolling was also studied throughout slab, rolling at austenite recrystallization region (roughing mill; RM) and rolling at austenite non-recrystallization region (finish mill; FM). In addition, the contribution of RM and FM parameters to HIC was investigated from the standpoint of change in inclusion morphology during hot rolling processes. As a result, HIC was closely related to the separation of large complex inclusion during hot rolling process. Large complex inclusions originated from the improper Ca treatment, after which equilibrium composition of slag should have resulted in eutectoid composition. By controlling the equilibrium slag composition equivalent to eutectoid one, HIC resistance could be improved due to the reduced size of inclusions. In addition, change in reduction/pass in RM had an effect on HIC resistance of steels while that in FM did not. Increase in the reduction/pass in the latter stage of RM improved HIC resistance of steels by enhancing the void enclosure around inclusions.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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• pp.438-446
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• 1999

Crop minimization of the top and bottom ends of hot rolled plate, in a plate, in a plate mill, has been investigated. The existing model to determine the edging pattern at the finishing rolling pass was not reasonable to get high width accuracy and rolling yields. New models including width prediction have been formulated by using neural network model of back propagation learning algorithm and statistical analysis based on the actual production rolling data to give the optimal pattern for minimizing trimming loss. Using these models, at a given rolling condition of broadside pass and finishing pass and the permissible condition of width variation, it was possible to minimize crip at the top and bottom ends according to optimum procedure in plate mill. An application to improve the plan view pattern reduced width variation by 23% and crop length by 30% on average with an effective fishtail crop shape.