• 제목/요약/키워드: Hot pressing method

검색결과 127건 처리시간 0.026초

열처리조건에 따른 Ni기지 초합금 용접부의 기계적 특성 (Mechanical Properties for Welding Part on Ni Base Superalloy Material According to Heat Treatment Parameters)

  • 양성호;박상열;최희숙;고원;채나현;김문영
    • 대한기계학회논문집A
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    • 제31권4호
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    • pp.525-531
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    • 2007
  • The operating temperature has been increased to improve the efficiency of gas turbine. The most advanced Gas turbine is operated at above $1,500^{\circ}C$. Improvement in material and cooling method permit hot gas path component to run at increased temperature. But, the repair of blades which are developed with advanced manufacture technique is difficult to use normal welding. Most of gas turbine blades are made of precipitation harden nickel base superalloy, which is very hard to weld. Therefore, the employment of welding filler on blade is solid solution nickel base superalloy(Hastelloy X, Inconel 617). In this study, Tensile test in high temperature was conducted on welded GTD111DS with GTD111 to evaluate effect of variation of pre, post treatment. The result of this study showed that the specimen was treated with optimum pre and post treatment(preweld HT($1200^{\circ}C$), Post treatment($1100^{\circ}C$ HIP, $1200^{\circ}C$ + $1100^{\circ}C$ + $800^{\circ}C$ HT) is mush superior.

고온 프레스를 이용한 자연섬유 복합재료 제조와 계면 결합 분석 (Fabrication of Natural Fiber Composites through Hot Press and Analysis of Interfacial Adhesion)

  • 이진우;황병선;이정훈;나창운
    • 접착 및 계면
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    • 제7권2호
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    • pp.26-31
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    • 2006
  • Jute와 PP의 계면 접착력을 향상시키기 위해 추가적인 단계 없이 친 환경적인 공정을 통해 MAPP를 적용하였고 자연섬유의 방향성 또한 부여하여 기존에 제안된 방법보다 우수한 기계적 물성을 나타내었다. 전단 속도를 일정하게 변화시켜 기지 수지의 용융점도 측정한 결과, 압출이나 사출 성형과 같이 높은 전단력이 작용하지 않는 고온 프레스에서도 MAPP를 증량함에 따라 섬유와의 결합 가능성을 높일 수 있음을 밝혔다. 더하여 MAPP와 jute 섬유의 계면에서 관능기 간 화학 결합이 생성됨을 FT-IR을 통해 확인하였다. 인장 강도의 경우 섬유 방향에서 높은 값을 보였으며 3 wt% MAPP 함량에서 최적화 되었고 인장 강성에서도 유사한 경향을 가졌다. 굴곡 강도는 인장에 비해 상대적으로 MAPP 함량에 따른 상승효과가 미비하였는데 함침의 영향으로 판단되었다.

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MEA 제조 방법에 따른 상대습도 변화가 PEMFC 내구성에 미치는 영향 (Effect of various MEA fabrication methods on the PEMFC durability testing at high and low humidity conditions)

  • 김근호
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 추계학술대회 초록집
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    • pp.86.2-86.2
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    • 2010
  • In order to improve polymer electrolyte membrane fuel cell (PEMFC) durability, the durability of membrane electrode assemblies (MEA), in which the electrochemical reactions actually occur, is one of the vital issues. Many articles have dealt with catalyst layer degradation of the durability-related factors on MEAs in relation to loss of catalyst surface area caused by agglomeration, dissolution, migration, formation of metal complexes and oxides, and/or instability of the carbon support. Degradation of catalyst layer during long-term operation includes cracking or delamination of the layer which result either from change in the catalyst microstructure or loss of electronic or ionic contact with the active surface, can result in apparent activity loss in the catalyst layer. Membrane degradation of the durability-related factors on MEAs can be caused by mechanical or thermal stress resulting in formation of pinholes and tears and/or by chemical attack of hydrogen peroxide radicals formed during the electrochemical reactions. All of these effects, the mechanical damage of membrane and degradation of catalyst layers are more facilitated by uneven stress or improper MEA fabrication process. In order to improve the PEMFC durability, therefore, it is most important to minimize the uneven stress or improper MEA fabrication process in the course of the fabrication of MEA. We analyzed the effects of the MEA fabrication condition on the PEMFC durability with MEA produced using CCM (catalyst coated membrane) method. This paper also investigated the effects of MEA fabrication condition on the PEMFC durability by adding additional treatment process, hot pressing and pressing, on the MEA produced using CCM method.

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$2000\;cm^2$ 대면적 인산형 연료전지 전극 제조 및 단위전지 성능 특성 (Electrode fabrication and Performance of Single Cell with an area of $2000\;cm^2$ in PAFC)

  • 송락현;신동열;김창수;이병록;최수현
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1997년도 하계학술대회 논문집 C
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    • pp.1308-1310
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    • 1997
  • Several methods for electrode fabrication of phosphoric acid fuel cell(PAFC) have been studied. The conventional methods that include a coating method and a rolling method, have disadvantages of a very complicated drying process and a hot pressing process for making a large electrode. In this study, to solve these problems, the mixing method of coating and rolling processes has been developed. In the mixing method, the electrode was coated on the electrode support and, after drying the coated layer, was rolled at room temperature and then sintered at $350^{\circ}C$. The single cell performances of the electrodes fabricated by several methods were examined and the mixing method appeared a good cell performance of 0.65 V, $260\;mA/cm^2$. Also the single cell with an area of $2000\;cm^2$ was manufactured and its performance attained 0.593 V, 300 A.

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분말야금법에 의한 $Ti_5SI_3$ 합성과 Cu 첨가의 영향 (Synthesis of $Ti_5SI_3$ by Powder Metallurgical Method and Effect of Cu Addition)

  • 박경재;황선근
    • 한국재료학회지
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    • 제6권3호
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    • pp.318-323
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    • 1996
  • 원소 분말을 합성하여 Ti5SI3 화합물을 합성하는 방법을 연구하였다. 합성법으로서는 기본적으로 반응소결법을 사용하였으며, 치밀화를 위하여는 유사-열간 정수압 성형법(PHIP, pseude-hot isostatic pressing)을 사용하였다. 반응소결법에서는 분말의 입도, 반응온도 및 유지시간이 소결밀도에 영향을 주었으며, PHIP법에 의한 치밀화에서는 압력 및 유지 간이 주요 변수로 사용되었다. 이들 변수중 미세한 입도와 유지시간이 기공을 감소시켰다. 또한 Cu의 첨가 영향을 연구하였는데, 약 6wt%이내의 Cu 첨가는 밀도 향상에 좋은 영향을 미쳤다. 반응소결 및 PHIP를 통해 Ti5SI3 -Cu의 상대밀도를 약 99%까지 높일 수 있었으며, 이때 Cu의 효과는 감도지수 부합됨을 확인하였다.

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티타늄금속기 복합재료의 강화공정에 관한 미시역학적 모델링 (Micro-mechanical Modeling of the Consolidation Processes in Titanium Metal Matrix Composites)

  • 김준완;김태원
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 춘계학술발표대회 논문집
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    • pp.207-210
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    • 2002
  • Metal matrix composites(MMCs) are increasingly attractive for high technology components such as aerospace applications and transportations due to their high strength, stiffness, and toughness. Many processes for fabricating MMCs have been developed, and relatively simple Foil-Fiber-Foil method is usually employed in solid state consolidation processes. During the consolidation processes at high temperature, densification occurs by the inelastic flow of the matrix materials, and the process is coupled with the conditions of pressure, temperature and volume fraction of fiber and matrix materials. This is particularly important in titanium matrix composites, and thus a generic model based on micro-mechanical approaches enabling the evolution of density over time to be predicted has been developed. The mode developed is then implemented into FEM so that practical process simulation has been carried out. Further the experimental investigation of the consolidation behavior of SiC/Ti-6Al-4V composites using vacuum hot pressing has been performed, and the results obtained are compared with the model predictions.

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알루미나의 방탄특성에 대한 입경의 영향 (Effect of Grain Size on the Ballistic Performance of Alumina Ceramics)

  • 백용기;강을손;정동익;최원봉
    • 한국세라믹학회지
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    • 제29권4호
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    • pp.312-318
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    • 1992
  • Two kinds of alumina specimens with different grain size (1 and 51 $\mu\textrm{m}$) but same density were prepared by hot-pressing. Fracture strength and fracture toughness of these specimens at low strain rate, sonic velocity, and elastic property were evaluated. Ballistic performance against Cal. 50 AP projectile was characterized by thick-backing method by using A16061-T6 reference block. Mechanical properties measured at low strain rate showed that the specimen with samll grain (SG) were better than specimen with large grain (LG). Fracture strength and fracture toughness of LG specimen were 131 MPa and 3.01 MPa{{{{ SQRT { m} }}, but those of SG specimen were 349 and 4.23, respectively. Sonic velocity and elastic properties of these specimen were similar, but bulk velocity and bulk modulus were different at amount of 4 and 9%. The tendency of ballistic performance was not consistent with the mechnaical properties at low strain rate. The ballistic performance based on quantitative efficiency revealed that the LG specimen (5.13) was ballistically better than the SG specimen (4.00) in spite of their lower mechanical properties.

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Metal-Polymer Composites and their Characterization

  • Lebedev, S.M.;Gefle, O.S.;Semenikhin, M.V.
    • 한국분말재료학회지
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    • 제18권2호
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    • pp.181-187
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    • 2011
  • PVDF was used as a polymeric matrix material in this work. Nickel powders with average particles size of 200 nm or 72 nm were used as fillers. PVDF/metal submicro- and nanocomposites were prepared by means of a mixing in twin screw extruder and planetary ball mill, respectively. All samples were prepared by hot pressing method. Their electrical, thermal and morphological properties were examined by dielectric spectroscopy, DSC, FTIR, XRD, optical microscopy and scanning electron microscopy. It was found that all properties of composites were strongly modified depending on the content of metal powders and filler particles size. Particularly, specific volume resistivity of PVDF/Ni composite with 0.2 wt.% of Ni was increased by factor of 1.5~4.

탄소나노섬유 강화 알루미늄 복합재료의 제조 및 특성 (Fabrication and characterization of graphite nanofiber reinforced aluminum matrix composites)

  • 장준호;오광환;한경섭
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.35-38
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    • 2004
  • Graphite nanofiber (GNF) and carbon nanotube (CNT) are novel fiber reinforcing materials which have outstanding physical and mechanical properties. Aluminum matrix composites reinforced graphite nanofiber were fabricated by conventional powder metallurgy (PM) method. The composites were prepared through ultrasonication, ball milling, and hot isostatic pressing. A uniform distribution of GNF in aluminum matrix could be obtained. To measure the mechanical properties of GNF-Al composites testings were done in indentation and compression. The compressive strength was enhanced according to reinforcing graphite nanofiber while the hardness was decreased. This study makes the high performance composites for future applications.

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GTD-111DS 가스터빈 블레이드 재질의 열처리에 따른 재질 특성변화 (Properties Variation According to Heat Treatment for Gas Turbine Blade(Bucket) Material of GTD-111DS)

  • 박상열;양성호;김문영
    • 대한기계학회논문집A
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    • 제30권3호
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    • pp.349-355
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    • 2006
  • The gas turbine components is used on high temperature conditions which under severely circumstance with start-up and stop several times. Therefore, it is used nickel-base superalloys like and GTD-111DS. Damaged buckets on the t긴ade tip during operating are repaired per 24,000 hr to three times according to repair specification of manufacture. It is applied pre-heat, HIP(hot isostatic pressing) and post-heat treatment to support welding repair on blade tip effectively. On this study, It is utilize of $WRAP^{TM}$ (welding repair advanced process) method to make tension test specimens for this study, And then, material strength and characteristic for GTD-111DS was analyzed.