• Title/Summary/Keyword: Hot pressing

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Control of Cell Morphology of Al Foams fabricated by P/M Method and Induction Heating (P/M법과 유도가열법을 이용한 A1 Foam 재료의 기공제어)

  • Youn S. W.;Lee S. H.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.289-292
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    • 2001
  • Aluminium foams, having a closed cell structure, fabricated by applying the powder compact method and an induction heating were studied. The powdered A6061 mixed with the powdered titanium hydride as a foaming agent was hot pressed into a foamable precursor. The resulting precursor was foamed by induction heating up to desired temperature. The effects of the titanium hydride content ($0.3{\~}1.5 wt.\%$), pressing pressure of the foamable precursor material (50-150kN), the forming temperature ($610{\~}690^{\circ}C$) and heating rate during foaming on the expansion behavior of the foam were investigated.

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Micro-mechanical Modeling of the Consolidation Processes in Titanium Metal Matrix Composites (티타늄금속기 복합재료의 강화공정에 관한 미시역학적 모델링)

  • 김준완;김태원
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.207-210
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    • 2002
  • Metal matrix composites(MMCs) are increasingly attractive for high technology components such as aerospace applications and transportations due to their high strength, stiffness, and toughness. Many processes for fabricating MMCs have been developed, and relatively simple Foil-Fiber-Foil method is usually employed in solid state consolidation processes. During the consolidation processes at high temperature, densification occurs by the inelastic flow of the matrix materials, and the process is coupled with the conditions of pressure, temperature and volume fraction of fiber and matrix materials. This is particularly important in titanium matrix composites, and thus a generic model based on micro-mechanical approaches enabling the evolution of density over time to be predicted has been developed. The mode developed is then implemented into FEM so that practical process simulation has been carried out. Further the experimental investigation of the consolidation behavior of SiC/Ti-6Al-4V composites using vacuum hot pressing has been performed, and the results obtained are compared with the model predictions.

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Study on Sintering Properties of $TiB_2-TiC$ Composite by Self-Propagating High Temperature Synthesis Method (SHS법에 의한 $TiB_2-TiC$ 복합체의 소결특성에 관한 연구)

  • 이형복;조덕호;장준원
    • Journal of the Korean Ceramic Society
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    • v.29 no.7
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    • pp.577-585
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    • 1992
  • TiB2 and TiC were prepared from the mixture of metal titanium, boron and graphite powders in Argon atmosphere by Self-propagating High-temperature Synthesis method. The sintered properties of TiB2-TiC composite as a function of TiC content and sintering temperature were investigated in TiB2 matrix. The sintered properties were the most excellent at 10 wt% TiC content in TiB2-TiC composite. The relative density, M.O.R strength, hardness and fracture toughness of TiB2-10 wt% TiC composite sintered at 190$0^{\circ}C$ for 90 min by hot-pressing under the pressure of 30 MPa were 98.6%, 634 MPa, 2128.1 kg/$\textrm{mm}^2$ and 4.09 MN/m3/2, respectively.

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Effect of Grain Size on the Ballistic Performance of Alumina Ceramics (알루미나의 방탄특성에 대한 입경의 영향)

  • 백용기;강을손;정동익;최원봉
    • Journal of the Korean Ceramic Society
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    • v.29 no.4
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    • pp.312-318
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    • 1992
  • Two kinds of alumina specimens with different grain size (1 and 51 $\mu\textrm{m}$) but same density were prepared by hot-pressing. Fracture strength and fracture toughness of these specimens at low strain rate, sonic velocity, and elastic property were evaluated. Ballistic performance against Cal. 50 AP projectile was characterized by thick-backing method by using A16061-T6 reference block. Mechanical properties measured at low strain rate showed that the specimen with samll grain (SG) were better than specimen with large grain (LG). Fracture strength and fracture toughness of LG specimen were 131 MPa and 3.01 MPa{{{{ SQRT { m} }}, but those of SG specimen were 349 and 4.23, respectively. Sonic velocity and elastic properties of these specimen were similar, but bulk velocity and bulk modulus were different at amount of 4 and 9%. The tendency of ballistic performance was not consistent with the mechnaical properties at low strain rate. The ballistic performance based on quantitative efficiency revealed that the LG specimen (5.13) was ballistically better than the SG specimen (4.00) in spite of their lower mechanical properties.

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Mechanical and Tribological Properties of $\alpha$-Sialon/SiC Whisker Composites ($\alpha$-Sialon/SiC Whisker 복합재료의 기계적 물성 및 마모 특성 연구)

  • 이병하;김인섭;이경희
    • Journal of the Korean Ceramic Society
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    • v.30 no.10
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    • pp.785-790
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    • 1993
  • Sialon ceramics are presently seen as promising materials with high hardness, strength, fracture toughness and corrosion resistance for friction and wear applications. The objective of present work is to improve of mechanical properties and wear resistance of $\alpha$-Sialon(x=0.4) by addition of SiC whisker. $\alpha$-sialon(x=0.4)/SiC whisker composites were obtained by hot-isostatic pressing at 173$0^{\circ}C$ for 1 hour under 1757Kg/$\textrm{cm}^2$ N2 pressure after pressureless sintering the mixture of Si3N4, Y2O3, AlN at 1780~180$0^{\circ}C$ for 3~5 hours in N2 atmosphere. As the amount of SiC whisker content increased, relative density and hardness were decreased, however fracture toughness, bending strength and tribological properties were improved. Tribological properties of $\alpha$-Sialon/15 vol% SiC whisker composite were improved in spite of its low mechanical properties.

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Effects of Carbon-coated SiC Whiskers on the Mechanical Properties of SiC Whisker Reinforced Silicon Nitride Ceramic Composite (SiC 휘스커 강화 질화규소 복합재료의 기계작 성질에 미치는 카본 코팅 SiC 휘스커의 영향)

  • 배인경;이영규;조원승;최상욱;장병국;임실묵
    • Journal of the Korean Ceramic Society
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    • v.36 no.10
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    • pp.1007-1015
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    • 1999
  • The Si3N4 composites reinforced with carbon-coated SiC whiskers were fabricated by hot-pressing at 180$0^{\circ}C$ for 2 hours to examine the effects of carbon-coated whiskers on the mechanical properties of SiC whisker reinforced Si3N4 composites. The flexural strength of the Si3N4 composites and Si3N4 monolith respectively. The weak interfacial bond between carbon-coated SiC whiskers and Si3N4 matrix which enhances the crack deflection and whisker pull-out could contribute to the improvement of mechanical properties of the composites.

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Sintering Phenomena and Thermodynamic Analysis in the SiC Whisker-Reinforced Mullite Matrix Ceramic Composites During RF Plasma Sintering

  • Park, Youngsoo;:Michael J. MeNallan
    • The Korean Journal of Ceramics
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    • v.2 no.4
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    • pp.231-237
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    • 1996
  • Mullite ceramics can be sintered by rf plasma sintering to densities as high as 97% compared to the theoretical density of the mullite, while SiC whisker-reinforced mullite matrix ceramic composites were not sintered by plasma sintering. Decomposition of mullite occurs in a superficial regins at the outside surface of the specimen by volatilization of SiO at elevated temperature by plasma. SiC whiskers were destroyed, and the matrix was converted to alumina from SiC-whisker reinforced mullite matrix ceramic composites during the plasma sintering. Accelerated volatilization from the SiC whisker in the mullite prevents sintering. The volatile species are mainly SiC and CO gas species. The effects of plasma on mullite and SiC-whisker reinforced mullite matrix composites are interpreted by thermodynamic simulation of the volatile species in the plasma environment. The thermodynamic results show that the decomposition will not occur during hot pressing.

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Systhesis and Sintering Characterization of TiC by Self-Propagating High Temperature Synthesis (SHS법에 의한 TiC의 합성 및 소결특성)

  • 이형복;정윤중;여철현;김관일
    • Journal of the Korean Ceramic Society
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    • v.27 no.1
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    • pp.118-126
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    • 1990
  • Titanium Cabride powders were prepared by the self-propagating high temperature synthesismethod in air from the mixture of metal titanium powder and carbon powder. The result are as follows : 1. The conversion effciency of higher than 95% can be obtained and the lattice constant value of the product was 4.322$\AA$. 2. The combustion mode, velocity and temperature of combustion wave was photographed using high-speed camera, and showed steady-state, velocity of 15.414mm/sec at 250$0^{\circ}C$. 3. The relative density and MOR strength of TiC sintered at 180$0^{\circ}C$ for 90 minutes by hot-pressing under the pressure of 200kg/$\textrm{cm}^2$ were 95% and 395MPa, respectively.

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Impact Fracture Characteristics on Fabricating Process of $Nb/MoSi_2$ Laminate Composite (I)

  • Lee, Sang-Pill;Yoon, Han-Ki
    • Journal of Mechanical Science and Technology
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    • v.14 no.8
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    • pp.823-829
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    • 2000
  • [ $Nb/MoSi_2$ ]laminate composites have been successfully fabricated by hot pressing in a graphite mould. Lamination of Nb foil and $MoSi_2$ layer showed a sufficient improvement in the absorbed impact energy compared to that of monolithic $MoSi_2$ material. The impact value of $Nb/MoSi_2$ laminate composites obviously is reduced when sintered at temperatures higher than 1523K, even if the composite density contributing to impact load increased along with fabricating temperatures. Impact value of laminate composites was also drastically decreased with the growth of reaction layer after the heat treatment. However, it was effective to increase the pressure at the same sintering temperature for the improvement of the impact value.

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A Study on Synthesis of (Mo.W)$\textrm{Si}_2$ Composites (이규화몰리.텅스텐 복합재료의 합성에 관한 연구)

  • Jang, Dae-Gyu;Abbaschian, R.
    • Korean Journal of Materials Research
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    • v.9 no.1
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    • pp.92-98
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    • 1999
  • (Mo.W)Si$_2$ composites were fabricated by vacuum hot-pressing elemental Mo, W and Si powders at various temperatures. Elemental Mo, W and Si powders were alloyed in the proper proportions to form solid solutions. The microstructure and properties of these materials was characterized by using x-ray diffraction, optical microscopy, energy dispersive x-ray spectroscopy and Vicker's technique. It was found that tungsten was mainly substituted for Mo atoms, and made a completed solid solution of (Mo.W)Si$_2$ over 1$600^{\circ}C$. The lattice parameters and Vickers hardness increased largely with increasing reaction temperature by the most soluble elements, due to the solid-solution hardening.

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