• 제목/요약/키워드: Hot pressing

검색결과 582건 처리시간 0.027초

파라포름알데히드 처리(處理)에 의한 상수리나무 건식섬유판(乾式纖維板)의 재질개량(材質改良) (Upgrading the Quality of Silk Worm Oak(Quercus acutissima Carr.) Fiberboard through Paraformaldehyde Treatment by the Dry Forming Process)

  • 구자운;신동소;심종섭
    • Journal of the Korean Wood Science and Technology
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    • 제10권3호
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    • pp.189-189
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    • 1982
  • This study was carried out to determine the possibility of making fiberboard through the dry forming process, utilizing the tannin-like material of the Asplund pulp from the silk worm oak as a binder. The fiberboard was made through paraformaldehyde treatment, spray of NaOH solution and adjustment of mat moisture content, by hot-pressing at $220^{\circ}C$, and 50-6-50kg/$cm^2$ pressure with 6-min. (0.6-1.8-3.6) three-stage pressing cycle. The results are summarized as follows: 1. The modulus of rupture value of fiberboard treated with NaOH solution was greater than that of untreated. The value was increased in proportion to the paraformaldehyde content from I to 5%, but there was no increasing between 5 and 7% paraformaldehyde content. The value became higher along with the increase of mat moisture content from 15% to 25%. 2. The water adsorption of fiberboard treated with NaOH solution was lower than that of untreated. The value was de"creased in proportion to the paraformaldehyde content from 1 to 5%, but there was no decreasing between 5 and 7% paraformaldehyde content.. 3. A good quality fiberboard (modulus of rupture value of about 250kg/$cm^2$) was made through 5% paraformaidehyde treatment and 3% treatment of 10% NaOH solution, when the mat moisture content was 25%. was 25%.

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고압연소 소결(HPCS)법에 의한 탄화티타늄(TiC)의 합성 및 소결 (Simultaneous Synthesis and Sintering of Titanium Carbide by HPCS(High Pressure-Self Combustion Sintering))

  • 김지헌;최상욱;조원승;조동수;오장환
    • 한국세라믹학회지
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    • 제34권5호
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    • pp.473-482
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    • 1997
  • Titanium carbide(TiC) has a poor sinterability due to the strong covalent bond. Thus, it is generally fabricated by either hot pressing or pressureless-sintering at elevated temperature by the addition of sintering aids such as nickel(Ni), molybdenum(Mo) and cobalt(Co). However, these sintering methods have the following disadvantages; (1) the complicated process, (2) the high energy consumption, and (3) the possibility of leaving inevitable impurities in the product, etc. In order to reduce above disadvantages, we investigated the optimum conditions under which dense titanium carbide bodies could be synthesized and sintered simultaneously by high pressure self-combustion sintering(HPCS) method. This method makes good use of the explosive high energy from spontaneous exothermic reaction between titanium and carbon. The optimum conditions for the nearly full-densification were as follows; (1) The densification of sintered body becomes high by increasing the pressing pressure from 400kgf/$\textrm{cm}^2$ upto 1200 kgf/$\textrm{cm}^2$. (2) Instead of adding the coarse graphite or activated carbon, the fine particles of carbon black should be added as a carbon source. (3) The optimum molar ratio of carbon to titanium (C/Ti) was unity. In reality, titanium carbide body which were prepared under optimum conditions had relatively dense textures with the apparent porosity of 0.5% and the relative density of 98%.

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Microstructure, Mechanical and Wear Properties of Hot-pressed $Si_3N_4-TiB_2$ Composite

  • Kim, Hyun-Jin;Lee, Soo-Whon;Tadachika Nakayama;Koichi Niihara
    • The Korean Journal of Ceramics
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    • 제5권4호
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    • pp.324-330
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    • 1999
  • $Si_3N_4$-$TiB_2$ with 2 wt% $Al_2O_3$ and 4 wt% $Y_2O_3$ additives was hot pressed in a flowing $N_2$ environment with varying $TiB_2$ content from 10 to 50 vol%. Variations of mechanical (hardness, fracture toughness, and flexual strength), and tribological properties as a function of $TiB_2$ content were investigated. As the content of $TiB_2$ increased, relative density decreased due to the chemical reaction of $TiB_2$in $N_2$ environment. The reduction of density causes mechanical properties to be degraded with an increase of $TiB_2$ in $Si_3N_4$. Tribological properties were dependent of microstructure as well as mechanical properties, however, they were degraded strongly by the chemical reaction of $Si_3N_4$-$TiB_2$ during hot pressing in $N_2$ environment. SEM and TEM observations, and X-ray diffraction analysis that the chemical reaction products at the interface are TiCN, Si, and $SiO_2$. Also, the comparison of XRD patterns of the $Si_3N_4$-40 vol% $TiB_2$ composites hot pressed at $1,750^{\circ}C$ for 1 hour between in $N_2$ and in Ar gas was made. The XRD peaks of Si and $SiO_2$ were not found in Ar, but still a weak peak of TiCN was presented.

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분말 제조공정에 따른 n형 PbTe 가압소결체의 열전특성 (Thermoelectric Properties of the Hot-Pressed n-Type PbTe with the Powder Processing Method)

  • 최재식;오태성;현도빈
    • 한국재료학회지
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    • 제8권3호
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    • pp.245-251
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    • 1998
  • Bi를 첨가한 n형 PbTe 가압소결체를 기계적 합금화 공정으로 제조하여, 소결 특성과 열전특성을 분석하고 이를 용해/분쇄법으로 제조한 PbTe가압소결체와 비교하였다. 기계적 합금화 공정으로 제조한 PbTe가압소결체에는 용해/분쇄법으로 제조한 시편에 비해 Seebeck계수가 음의 값으로 증가하였으며, 전기비저항이 증가하고 열전도도가 감소하였다. 또한 기계적 합금화 공정으로 제조한 PbTe에서 최대성능지수가 증가하였으며, \ulcorner대성능지수를 나타내는 온도가 저온으로 이동하였다. 0.3wt% Bi를 첨가한 PbTe를 $650^{\circ}C$에서 가압소결시 기계적 합금화 공정으로 제조한 시편은 $200^{\circ}C$에서 $1.33\times10^{-3}/K$의 최대성능지수를 나타내었으며, 용해/분쇄법으로 제조한 시편은 $400^{\circ}C$에서 $1.07\times10^{-3}/K$의 최대성능지수를 나타내었다.

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고온 프레스성형시 보론강 알루미늄 코팅층 거동특성 (Characterization of Aluminum Coated Layer in Hot Press Forming of Boron Steel)

  • 장정환;주병돈;이재호;문영훈
    • 열처리공학회지
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    • 제21권4호
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    • pp.183-188
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    • 2008
  • Hot press forming allows geometrically complicated parts to be formed from sheet and the rapid cooling hardens them to extremely high strength. The main purpose of this research is to characterize Al coated layer in Al coated boron steel during hot press forming. For the hot press hardening experiment, test specimens were heated up to $810{\sim}930^{\circ}C$ and held for 3, 6 and 9 minutes, respectively. And then, some specimens were press hardened and others were air-cooled without any pressing for the comparison purpose. Al coated layer shows four distinct micro-structural regions of interest; diffusion zone, Al-Fe zone(I) low-Al zone(LAZ) and Al-Fe zone(II). Band-like LAZ is clearly shown at temperature ranges of $810{\sim}870^{\circ}C$ and sparsely dispersed at temperature higher than 900oC. The micro-cracking behavior in the Al coated layer during forming were also analyzed by bending and deep drawing tests. The strain concentration in softer LAZ is found to be closely related with micro-cracking and exfoliation in coated layer during forming.

탄화규소 휘스커 첨가가 탄화규소의 미세구조와 기계적 특성에 미치는 영향 (Effect of SiC whisker addition on microstructure and mechanical properties of silicon carbide)

  • Young-Wook Kim;Kyeong-Sik Cho;Heon-Jin Choi
    • 한국결정성장학회지
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    • 제7권3호
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    • pp.473-480
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    • 1997
  • 소결조제로 $Al^2O^3$$Y^2O^3$를 첨가한 $\beta$-SiC 분말에 seed로서 1 wt% 및 wt%$\beta$-SiC 휘스커를 첨가한 시편과 첨가하지 않은 시편을 $1850^{\circ}C$ 에서 5-10 시간 동안 열처리를 행하였다. Seed로서 1-3 wt% $\beta$-SiC 휘스커의 첨가는 액상소결 탄화규소의 미세구조와 기계적특성에 의미 있는 영향을 미치지 않았다. 이는 $\beta$-SiC 휘스커가 액상이 존재하는 고온가압소결 조건에서 불안정하기 떼문이라고 생각된다. $\beta$-SiC 휘스커를 1 wt% 첨가하여 $1950^{\circ}C$에서 5시간 동안 열처리한 시편의 강도 및 파괴인성은 각각 465 MPa 및 5.8 MPa $m^{1/2}$이었고, 동일조건에서 제조된 $\beta$-SiC 휘스커를 펌가하지 않은 시편의 강도 및 피괴인성은 각각 451 MPa 및 5.5 MPa $m^{1/2}$이었다.

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Ni-22Cr-18Fe-9Mo계 ODS 합금의 미세조직 및 고온인장 특성 평가 (Microstructural Evaluation and High Temperature Mechanical Properties of Ni-22Cr-18Fe-9Mo ODS Alloy)

  • 정석환;강석훈;한창희;김태규;김도향;장진성
    • 한국분말재료학회지
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    • 제18권5호
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    • pp.456-462
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    • 2011
  • Yttrium oxide is one of the most thermo-dynamically stable materials, so that it is generally used as a dispersoid in many kinds of dispersion strengthed alloys. In this study, a nickel-base superalloy is strengthened by dispersion of yttrium oxide particles. Elemental powders with the composition of Ni-22Cr-18Fe-9Mo were mechanically alloyed(M.A.) with 0.6 wt% $Y_2O_3$. The MA powders were then HIP(hot isotactic press)ed and hot rolled. Most oxide particles in Ni-22Cr-18Fe-9Mo base ODS alloy were found to be Y-Ti-O type. The oxide particles were uniformly dispersed in the matrix and also on the grain boundaries. Tensile test results show that the yield strength and ultimate tensile strength of ODS alloy specimens were 1.2~1.7 times higher than those of the conventional $Hastelloy^{TM}$ X(R), which has the same chemical compositions with ODS alloy specimens except the oxide particles.

기계적 합금화법으로 제조된 Al-(6~3wt.%)Cr-(3~6wt.%)Zr 합금의 열적 안정성 (Thermal Stability of Mechanically Alloyed Al-(6~3wt.%)Cr-(3~6wt/%)Zr Alloys)

  • 양상선;이광민
    • 한국재료학회지
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    • 제10권6호
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    • pp.403-408
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    • 2000
  • 본 연구에서는 고온용 고강도 Al 합금을 제조하기 위해 Al-Cr-Zr 복합금속분말을 attritor에서 300rpm의 회전속도로 20시간 동안 기계적 합금화방법으로 제조한 후 진공 고온 압축성형하였다. Al-Cr-Zr 합금의 미세구조 및 조직관찰은 XRD, TEM 등을 사용하여 분석하였고, 열적 안정성은 열적 노출시간에 따른 미소경도측정을 통하여 조사하였다. 진공 열간 압축성형 되었을 때 MA Al-Cr-Zr 합금의 이론 밀도의 97%에 이르는 조밀화르 f보였으며, $300^{\circ}C$에서 100시간 열처리 한 경우에는 경도변화가 거의 없었고, $500^{\circ}C$에서 100시간 열처리한 경우에도 감소가 6% 이내로 우수한 열적 안정성을 나타내었다. 이와 같은 MA Al-Cr-Zr 합금의 우수한 열적 안정성은 기계적 합금화에 의해 Al 기지 내에 미세하고 균일하게 분산된 Cr과 Zr이 고온 성형과 열처리 과정에 의해 $Al_3Zr,\;Al_{13}Cr_2$의 금속간 화합물들의 형성되었으며, 열처리 후의 이 합금의 최종 결정립 크기는 150mm 크기 이하이었다.

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HIP과 열처리공정을 이용한 Ni기 초합금 소재의 미세조직 및 기계적 특성 분석 (Evaluation of the Microstructure and Mechanical Properties for Ni Superalloy Materials Using HIP and Post Heat Treatment)

  • 김영대;현중섭;장성용
    • KEPCO Journal on Electric Power and Energy
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    • 제6권2호
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    • pp.137-143
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    • 2020
  • 가스터빈 고온부품 소재로 사용되는 Ni기 초합금 CM247LC 소재에 대한 최적 후처리 조건을 도출하기 위해 일방향 응고 주조법을 통한 봉상시험편을 제작하였다. 제작된 시험편은 HIP (Hot Isostatic Pressing) 처리 및 후열처리를 통해 기계적 특성과 미세 구조를 분석하여 최적의 HIP처리 조건을 도출하고자 하였다. CM247LC 소재의 경우 가스터빈 블레이드의 대체 소재로써 시제품 제작을 위한 다양한 연구가 진행되고 있다. 특히 블레이드의 경우 고속의 회전체로 고온 및 고압의 운전 환경에 노출되어 손상 시 후단의 블레이드와 베인에 대해 추가적인 설비 파손을 야기하여 막대한 경제적 손실을 초래할 수 있다. 따라서, CM247LC 소재가 블레이드 시제품 제작에 사용되기 위해서는 미세구조와 기계적 특성에 대한 신뢰성이 확보되어야 한다. 따라서 본 연구에서는 CM247LC 소재에 대한 기계적 특성 향상을 위해 전력연구원에서 설계한 기준에 따라 HIP처리 및 열처리를 수행하고 미세조직 특성 및 기계적 특성 분석을 통해 기존 1,300℃급 가스터빈 블레이드에 소재로 활용되고 있는 GTD111DS 소재와 기계적 특성을 비교 평가하였다.

단순 전단변형에 의한 15Cr 산화물 분산강화 강의 미세조직 변화 (Microstructure Evolution of 15Cr ODS Steel by a Simple Torsion Test)

  • 진현주;강석훈;김태규
    • 한국분말재료학회지
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    • 제21권4호
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    • pp.271-276
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    • 2014
  • 15Cr-1Mo base oxide dispersion strengthened (ODS) steel which is considered to be as a promising candidate for high- temperature components in nuclear fusion and fission systems because of its excellent high temperature strength, corrosion and radiation resistance was fabricated by using mechanical alloying, hot isostatic pressing and hot rolling. Torsion tests were performed at room temperature, leading to two different shear strain routes in the forward and reverse directions. In this study, microstructure evolution of the ODS steel during simple shearing was investigated. Fine grained microstructure and a cell structure of dislocation with low angle boundaries were characterized with shear strain in the shear deformed region by electron backscattered diffraction (EBSD). Grain refinement with shear strain resulted in an increase in hardness. After the forward-reverse torsion, the hardness value was measured to be higher than that of the forward torsion only with an identical shear strain amount, suggesting that new dislocation cell structures inside the grain were generated, thus resulting in a larger strengthening of the steel.