• 제목/요약/키워드: Hot gas parts

검색결과 45건 처리시간 0.019초

온수, 증기 동시 발생형 가스엔진 열병합발전의 배열회수 특성: 100 kW급 모형 실험 (Heat Recovery from a 1 MW Class Gas Engine CHP System: 100 kW Class Model Test)

  • 안준;김혁주;최규성;송대석
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 동계학술발표대회 논문집
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    • pp.345-350
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    • 2008
  • The present study has been conducted to develop a heat recovery system for a 1 MW class gas engine based cogeneration system. In the cogeneration system, heat is recovered from two parts, which are jacket water and exhaust gas. The heat from the jacket water is recovered by a plate type heat exchanger and used for the room heating and/or hot water supply. The heat from the exhaust gas is used to generate steam. For both of the heat recovery devices, 1/5 scaled tests are performed and the data are compared to the conventional correlations for the design.

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가스터빈 고온부품의 재생 접합을 위한 손상부 파악 (The Consideration of the Damage in Gas Turbine Hot Parts for Repair Bonding Process)

  • 김성욱;최철;김재철;이창희
    • 동력기계공학회지
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    • 제7권2호
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    • pp.73-79
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    • 2003
  • The present study was aimed at analysing the damage of a used gas turbine bucket after 39,500h of total service. Microstructures and cracks of service-induced bucket were observed. The crack might have initiated from the coating in the bucket surface by thermal fatigue and propagated into the GTD111 base metal. Maximum depth of penetration was 2.7 mm(full penetration) at the leading edge. Crack contains a lot of Cr-,Ti-,Al-oxide which will prohibit filling and wetting of insert metal. Depth and propagation direction of crack were accorded with centrifugal force and temperature distribution in turbine bucket. Present result will provide basic data for repair bonding process.

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초고압 가스차단부의 냉가스 유동해석 (An Analysis of Cold Gas Flow-Field for UHV Class Interrupters)

  • 송기동;박경엽;송원표
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
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    • 제49권6호
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    • pp.387-394
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    • 2000
  • This paper presents a method of cold gas flow-field analysis within puffer type GCB(Gas Circuit Breaker). Using this method, the entire interruption process including opening operation of GCB can be simulated successfully. In particular, the distortion problem of the grid due to the movement of moving parts can be dealt with by the fixed grid technique. The gas parameters such as temperature, pressure, density, velocity through the entire interruption process can be calculated and visualized. It was confirmed that the time variation of pressure which was calculated from the application of the method to a model GCB agreed with the experimental one. Therefore it is possible to evaluate the small current interruption capability analytically and to design the interrupter which has excellent interruption capability using the proposed method. It is expected that the proposed method can reduce the time and cost for development of GCB very much. It also will be possible to develop the hot-gas flow-field analysis program by combining the cold-gas flow field program with the arc model and to evaluate the large current interruption capability.

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내산화 및 열차폐 코팅처리 가스터빈 블레이드의 균열거동 (Crack Initiation and Propagation at the Gas Turbine Blade with Antioxidation and Thermal Barrier Coating)

  • 강명수;김준성
    • 한국정밀공학회지
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    • 제27권12호
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    • pp.99-106
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    • 2010
  • Gas turbines operation for power generation increased rapidly since 1990 due to the high efficiency in combined cycle, relatively low construction cost and low emission. But the operation and maintenance cost for gas turbine is high because the expensive superalloy hot gas path parts should be repaired and replaced periodically This study analyzed the initiation and propagation of the crack at the gas turbine blades which are coated with MCrAIY as a bond coat and TBC as a top coat. The sample blades had been serviced at the actual gas turbines for power generation. Total 7 sets of blades were analyzed and they have different EOH(equivalent operation hour). Blades were sectioned and the cracking distribution were measured and analyzed utilizing SEM(scanning electron microscope) and optical microscope. The blades which had 52,000 EOH of operation had cracks at the substrate and the maximum depth was 0.2 mm. Most of the cracks initiated at the boundary layer between TBC and bond coat and propagated down to the bond coat. Once bond coat is cracked, the base metal is exposed to the oxidation condition and undergoes notch effect. Under this environment, the crack branched at the inter-diffusion layer and propagated to the substrate. Critical cracks affecting the blade life were analyzed as those on suction side and platform.

Influences of Cathodic Protection and Coating Properties on the Corrosion Control of Metallic Structure in Extremely Acidic Fluids

  • Chang, H.Y.;Yoo, Y.R.;Jin, T.E.;Kim, Y.S.
    • Corrosion Science and Technology
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    • 제4권6호
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    • pp.242-249
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    • 2005
  • A lot of parts in FGD (Flue Gas Desulfurization) systems of fossil-fuel power plants show the environments in which are highly changeable and extremely acidic corrosive medium according to time and locations, e.g. in duct works, coolers and re-heaters etc. These conditions are formed when system materials are immersed in fluid that flows on them or when exhausted gas is condensed into thin layered acidic medium to contact materials of the system walls and roofs. These environments make troublesome corrosion and air pollution problems that are occurred from the leakage of the condensed solution. To cathodically protect the metallic structures in extremely acidic fluid, the properties of the protective coatings on the metal surface were very important, and epoxy Novolac coating was applied in this work. On the base of acid immersion tests, hot sulfuric acid decreased the hardness of the coatings and reduced greatly the content of $Na_2O$, $Al_2O_3$, and $SiO_2$ among the main components of the coating. A special kind of CP(Cathodic Protection) system has been developed and tested in a real scale of the FGD facility. Applied coating for this CP system was peeled off and cracked in some parts of the facility. However, the exposed metal surface to extremely acidic fluid by the failure of the coatings was successfully protected by the new CP system.

Gasket 방식 판형 열교환기의 고.저온부 유량 및 압력차에 따른 압력강하 특성 (Pressure Drop of a Gasket Sealed Plate Type Heat Exchanger upon its Operating Conditions)

  • 안준;김혁주;최규성;송대석
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2009년도 하계학술발표대회 논문집
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    • pp.189-194
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    • 2009
  • In a gas engine based cogeneration system, heat is recovered from two parts, which are jacket water and exhaust gas. The heat from the jacket water is often recovered by a plate type heat exchanger and used for the room heating and/or hot water supply. Depending on the operating conditions of engine and heat recovery system, there should be imbalance in the flow rate and supply pressure between engine and heat recovery side of the heat exchanger. The imbalance cause the deformation of the plate, which affects the pressure drop characteristics. In the present study, the pressure drop inside the heat exchanger has been investigated in a 1/5 scaled test rig and compare with the experimental correlations, which are used for the design.

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30 kg/hr 급 열분해 용융 소각로에서의 폐기물 열분해/연소/용융 특성 연구 (Combustion and Pyrolysis Characteristics of Solid Wastes in a 30 kg/hr Capacity Pyrolysis Melting Incinerator)

  • 류태우;김봉근;양원;전금하;신동훈;박상욱;임성진;김대성;이진호;황정호
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2006년도 제32회 KOSCO SYMPOSIUM 논문집
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    • pp.172-180
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    • 2006
  • A novel pyrolysis-melting incineration system of reduced scale (30 kg/hr) is and constructed in Korea Institute of Industrial Technology. The incineration process is composed of three parts: pyrolysis, gas combustion and ash melting processes. For each unit process, experimental and numerical approaches including reduced-scale cold/hot flow tests have been conducted to find optimal design and operating conditions. This paper presents major results of these approaches with brief descriptions on the pilot-scale incinerator (200 kg/hr) under construction and future research works.

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Investigation on Nd:YAG Laser Weldability of Zircaloy-4 End Cap Closure for Nuclear Fuel Elements

  • Kim, Soo-Sung;Lee, Chul-Yung;Yang, Myung-Seung
    • Nuclear Engineering and Technology
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    • 제33권2호
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    • pp.175-183
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    • 2001
  • Various welding processes are now available for end cap closure of nuclear fuel element such as TG(Tungsten Inert Gas) welding, magnetic resistance welding and laser welding. Even though the resistance and TIG welding processes are widely used for manufacturing commercial fuel elements, they can not be recommended for the remote seal welding of a fuel element at a hot cell facility due to the complexity of electrode alignment, difficulity in the replacement of parts in the remote manner and a large heat input for a thin sheath. Therefore, the Nd:YAG laser system using optical fiber transmission was selected for Zircaloy-4 end cap welding inside hot cell. The laser welding apparatus was developed using a pulsed Nd:YAG laser of 500 watt average power with optical fiber transmission. The weldability of laser welding was satisfactory with respect to the microstructures and mechanical properties comparing with TIG and resistance welding. The optimum operation processes of laser welding and the optical fiber transmission system for hot cell operation in a remote manner have been developed The effects of irradiation on the properties of the laser apparatus were also being studied.

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HIP과 열처리공정을 이용한 Ni기 초합금 소재의 미세조직 및 기계적 특성 분석 (Evaluation of the Microstructure and Mechanical Properties for Ni Superalloy Materials Using HIP and Post Heat Treatment)

  • 김영대;현중섭;장성용
    • KEPCO Journal on Electric Power and Energy
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    • 제6권2호
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    • pp.137-143
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    • 2020
  • 가스터빈 고온부품 소재로 사용되는 Ni기 초합금 CM247LC 소재에 대한 최적 후처리 조건을 도출하기 위해 일방향 응고 주조법을 통한 봉상시험편을 제작하였다. 제작된 시험편은 HIP (Hot Isostatic Pressing) 처리 및 후열처리를 통해 기계적 특성과 미세 구조를 분석하여 최적의 HIP처리 조건을 도출하고자 하였다. CM247LC 소재의 경우 가스터빈 블레이드의 대체 소재로써 시제품 제작을 위한 다양한 연구가 진행되고 있다. 특히 블레이드의 경우 고속의 회전체로 고온 및 고압의 운전 환경에 노출되어 손상 시 후단의 블레이드와 베인에 대해 추가적인 설비 파손을 야기하여 막대한 경제적 손실을 초래할 수 있다. 따라서, CM247LC 소재가 블레이드 시제품 제작에 사용되기 위해서는 미세구조와 기계적 특성에 대한 신뢰성이 확보되어야 한다. 따라서 본 연구에서는 CM247LC 소재에 대한 기계적 특성 향상을 위해 전력연구원에서 설계한 기준에 따라 HIP처리 및 열처리를 수행하고 미세조직 특성 및 기계적 특성 분석을 통해 기존 1,300℃급 가스터빈 블레이드에 소재로 활용되고 있는 GTD111DS 소재와 기계적 특성을 비교 평가하였다.

수은의 밀도차에 의한 무전극 램프의 광특성 분석 (Optical Characteristic Analysis of Electrodeless Lamp due to the Density Difference of Mercury)

  • 이계승;이재민
    • 한국정보전자통신기술학회논문지
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    • 제10권6호
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    • pp.477-486
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    • 2017
  • 무전극 램프의 광학적 특성 분석을 위한 연구에서는 램프 표면의 온도를 모두 동일하게 취급해 왔었다. 그러나 이러한 방법에 의해 광학적 특성을 해석하는 것은 정확도를 고려할 때 충분하지 않은 문제점을 가지고 있었다. 본 논문에서는 이러한 문제를 극복하고자 벌브 내부를 열점과 냉점의 두 부분으로 나누어 서로 다른 온도에 의한 수은의 밀도차이를 분석하였다. 여기서는 온도와 밀도의 분포가 선형적임을 가정하였다. 열점과 냉점의 밀도의 재분배를 통한 광 특성의 영향을 분석하였다. 또한, 재분배된 방전기체 간의 밀도의 비가 광 특성의 포화에 지대한 영향을 미치고 있음도 확인하였다. 따라서 가정을 통한 설계 방법이 실제의 설계에서 매우 유용함을 입증하였으며, 또한 광 특성이 안정되는 시간을 단축하는 방법에 대한 성과도 확보하였다. 이러한 결과를 토대로 원통형 무전극 방전램프의 효율적인 설계의 한 방안을 제시하였다.