• 제목/요약/키워드: Hot Tool design

검색결과 75건 처리시간 0.027초

방사형기저함수망을 이용한 열간 사상압연의 압연하중 예측에 관한 연구 (A Study on the Prediction for Rolling Force Using Radial Basis Function Network in Hot Rolling Mill)

  • 손준식;이덕만;김일수;최승갑
    • 한국공작기계학회논문집
    • /
    • 제13권6호
    • /
    • pp.29-33
    • /
    • 2004
  • A major concern at present is the simultaneous control of transverse thickness profile and flatness in the finishing stages of hot rolling process. The mathematical modeling of hot rolling process has long been recognized to be a desirable approach to investigate rolling operating practice and the design of mill equipment to improve productivity and quality. However, many factors make the mathematical analysis of the rolling process very complex and time-consuming. In order to overcome these problems and to obtain an accurate rolling force, the predicted model of rolling force using neural networks has widely been employed. In this paper, Radial Basis Function Network(RBFN) is applied to improve the accuracy of rolling force prediction in hot rolling mill. In order to verify and analyze the performance of applied neural network the comparison with the measured rolling force and the predicted results using two different neural networks-RBFN, MLP, has respectively been carried out. The results obtained using RBFN neural network are much more accurate those obtained the MLP.

그린홈 공동주택의 최적 에너지 공급시스템 설계를 위한 부하 예측 연구 (A Study on Building Energy Demand for Design of Energy System on Green Home Apartment)

  • 박재완;윤종호;곽희열;이재범;신우철
    • 한국태양에너지학회 논문집
    • /
    • 제33권1호
    • /
    • pp.24-31
    • /
    • 2013
  • More than 23% of total nation's energy is consumed by residential building and 57.2% of Korean people are living in apartment. This study was carried out to two kind of process. First, after selecting one standard apartment, our research team investigate realistic energy consumption. Second, using 3-dimension heat transfer tool(TRISCO RADICON) and building energy simulation tool(Visual DOE) As a result, amount of heating and hot-water energy is composed of above 80 percent in standard apartment. And, after applying high performance technologies to standard apartment, namely, after being green home apartment, total energy consumption is reduced by54.6 percent. Also, because of energy consumption characteristics of green home apartment, for making more high performance green home apartment, especially, we have to figure out effective method to reduce electric and hot water energy.

태양열 온풍 이용을 위한 재생기의 설계 최적화 모델에 관한 연구 (Response Surface Approach to Design Optimization of Regenerator Using Hot Air Heated by Solar Collector)

  • 우종수;최광환;윤정인
    • 한국태양에너지학회 논문집
    • /
    • 제23권3호
    • /
    • pp.7-14
    • /
    • 2003
  • Absorption potential of desiccant solution significantly decreases after absorbing moisture from humid air, and a regeneration process requires a great amount of energy to recover absorption potential of desiccant solution. In an effort to develop an energy efficient regenerator, this study examines a regeneration process using hot air heated by solar radiation to recover absorption potential by evaporating moisture in liquid desiccant. More specifically, this study is aimed at finding the optimum operating condition of the regenerator by utilizing a well-established statistical tool, so-called response surface methodology(RSM), which may provide a functional relationship between independent and dependent variables. It is demonstrated that an optimization model to find the optimum operating condition can be obtained using the functional relationship between regeneration rate and affecting factors which is approximated on the basis experimental results.

주민주도형(住民主導型) 지구환경계획(地區環境計劃)(まちづくり)에 대한 한일비교연구(韓日比較硏究) -패턴랭귀지를 사용한 마을계획과정을 중심으로- (A Comparative Study of Korea and Japan on the Community Design by the People - About design process of rural community applied 'Pattern Language' -)

  • 최효승
    • 한국농촌건축학회논문집
    • /
    • 제1권1호
    • /
    • pp.23-40
    • /
    • 1999
  • In this paper, I made a comparative study of design process of Kuryong-Ri, Keumsong-Myun, Chechon City, Chungbuk Province which is one of rural communities in Korea and framing process of master plan for Hama street at Sirahama town on Wakayama Ken, famous hot-bath resort in Japan. Both processes have common points to adopt identical design philosophy and method called 'Pattern Language'. The aim of this study to provide valuable reference for applying at community design by the people in the future, though analyzing common and unlike points, laying stress on the process of user-participation rather than its final results. It is possible confirm Pattern Language is effective tool for carrying out community design by the people.

  • PDF

DLP 기반 3D 프린팅으로 제조된 Al2O3 절삭공구의 기계적 물성 연구 (A Study on the Mechanical Properties of Al2O3 Cutting Tools by DLP-based 3D Printing)

  • 이현빈;이혜지;김경호;김경민;류성수;한윤수
    • 한국분말재료학회지
    • /
    • 제26권6호
    • /
    • pp.508-514
    • /
    • 2019
  • In the development of advanced ceramic tools, material improvements and design freedom are critical in improving tool performance. However, in the die press molding method, many factors limit tool design and make it difficult to develop innovative advanced tools. Ceramic 3D printing facilitates the production of prototype samples for advanced tool development and the creation of complex tooling products. Furthermore, it is possible to respond to mass production requirements by reflecting the needs of the tool industry, which can be characterized by small quantities of various products. However, many problems remain in ensuring the reliability of ceramic tools for industrial use. In this study, alumina inserts, a representative ceramic tool, was manufactured using the digital light process (DLP), a 3D printing method. Alumina inserts prepared by 3D printing are pressurelessly sintered under the same conditions as coupon-type specimens prepared by press molding. After sintering, a hot isostatic pressing (HIP) treatment is performed to investigate the effects of relative density and microstructure changes on hardness and fracture toughness. Alumina inserts prepared by 3D printing show lower relative densities than coupon specimens prepared by powder molding but indicate similar hardness and higher fracture toughness values.

열간단조에서 유한요소법과 유전 알고리즘을 이용한 예비성형체의 최적형상 설계 연구 (A Study on the Optimal Preform Shape Design using FEM and Genetic Algorithm in Hot Forging)

  • 염성호;이종호;우호길
    • 한국공작기계학회논문집
    • /
    • 제16권4호
    • /
    • pp.29-35
    • /
    • 2007
  • The main objective of this paper is to propose the optimal design method of forging process using genetic algorithm. Design optimization of forging process was doing about one stage and multi stage. The objective function is considered the filling of die. The chosen design variables are die geometry in multi stage and initial billet shape in one stage. We performed FE analysis to simulated forging process. The optimized preform and initial billet shape was obtained by genetic algorithm and FE analysis. To show the efficiency of GA method in forging problem are solved and compared with published results.

Analysis of energy and daylight performance of adjustable shading devices in region with hot summer and cold winter

  • Freewan, Ahmed A.;Shqra, Lina W.
    • Advances in Energy Research
    • /
    • 제5권4호
    • /
    • pp.289-304
    • /
    • 2017
  • Large glazed surfaces and windows become common features in modern buildings. The spread of these features was influenced by the dependence of designers on mechanical and artificial systems to provide occupants with thermal and visual comfort. Countries with hot summer and cold winter conditions, like Jordan, require maximum shading from solar radiation in summer, and maximum exposure in winter to reduce cooling and heating loads respectively. The current research aims at designing optimized double-positioned external shading device systems that help to reduce energy consumption in buildings and provide thermal and visual comfort during both hot and cold seasons. Using energy plus, a whole building energy simulation program, and radiance, Lighting Simulation Tool, with DesignBuilder interface, a series of computer simulations for energy consumption and daylighting performance were conducted for offices with south, east, or west windows. The research was based on comparison to determine the best fit characteristics for two positions of adjustable horizontal louvers on south facade or vertical fins on east and west facades for summer and winter conditions. The adjustable shading systems can be applied for new or retrofitted office or housing buildings. The optimized shading devices for summer and winter positions helped to reduce the net annual energy consumption compared to a base case space with no shading device or with curtains and compared to fix shading devices.

A356 합금 시편의 수축공 결함형상에 대한 피로해석용 형상 모델링 방법 (On Shrinkage Cavities Shape Modeling for Fatigue Simulation of A356 Alloy Specimen)

  • 곽시영;조인성
    • 한국주조공학회지
    • /
    • 제39권1호
    • /
    • pp.1-6
    • /
    • 2019
  • During the casting process, it is possible to minimize shrinkage and blowholes by modifying the casting design. However, it is impossible to eliminate these factors completely. Therefore, mechanical design engineers apply a sufficient safety factor owing to the possibility of insufficient performances of the cast products. In this paper, prediction method of the fatigue life of cast products containing shrinkage is conducted by using CT (computed tomography) and the SSM (shape simplification method), and additional fatigue analyses are carried out. The analysis results are then compared to results from actual experiments on samples with shrinkage defects. It is found to be that the considering actual shrinkage in cast products by means of stress and fatigue analyses is more accurate and effective. It is also considered that the proposed hot spot method provides us a good tool to predict the fatigue lifes of cast product.

CFD 해석을 통한 4종의 건식 분류층 석탄가스화기 설계개념 비교 (Comparison of Design Concepts for Four Different Entrained-Bed Coal Gasifier Types with CFD Analysis)

  • 윤용승;주지선;이승종
    • 공업화학
    • /
    • 제22권5호
    • /
    • pp.566-574
    • /
    • 2011
  • 석탄가스화기는 석탄가스화복합발전과 석탄간접액화 공정에서 고효율을 얻기 위한 중요한 설비 중 하나이다. 현재 여러 종류의 석탄가스화기가 성공적으로 사용되고 있지만, 간단하면서도 신뢰도를 높일 수 있는 다양한 설계 변경이 가능하다. 건식 분류층 가스화기 4종류의 형태를 제시하고 이들을 체류시간, 가스화기 출구 합성가스의 온도, 합성가스 조성을 중점으로 비교하였다. 설계개념이 적정한지를 우선 파악하고자 반응을 배제한(cold-flow) CFD 해석을 먼저 수행하였고, 실제 가스화기 조건을 반영한 화학반응이 고려된(hot-flow) 해석을 수행하여 비교하였다. 가스화기 설계에 CFD를 적용하는 데는 슬랙의 거동과 슬랙탭 설계 등 측면에서 제한적이기는 하지만, 다양한 설계개념 중에서 가능성이 높은 가스화기 형태의 범위를 좁히는 데 매우 유용하게 사용될 수 있다.

Hexagonal 인서트용 열간압출 금형설계 (Design of Hot Extrusion Dies for Hexagonal Insert)

  • 권혁홍;이정로
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
    • /
    • pp.72-77
    • /
    • 2001
  • The use of hexagonal ceramic inserts for copper extrusion dies offers significant technical and economic advantages over other forms of manufacture. In this paper the data on the loading of the tools is determined from a commercial FEM package as the contact stress distribution on the die-workpiece interface and as temperature distributions in the die. This data can be processed as load input data for a finite element die-stress analysis. Process simulation and stress analysis are thus combined during the design, and a data exchange program has been developed that enables optimal design of the dies taking into account the elastic deflections generated in shrink fitting the die inserts and that caused by the stresses generated in the process. The stress analysis of the dies is used to determine the stress conditions on the ceramic insert by considering contact and interference effects under both mechanical and thermal loads.

  • PDF