• Title/Summary/Keyword: Hot Oil Heater

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Characterizing Animal-fats Biodiesel as Heating Fuel for Agricultural Hot Air Heater (농업용 온풍난방기에서 동물성바이오디젤의 연소특성)

  • Kim, Youngjung;Park, Seokho;Kim, Chungkil;Kim, Yeoungjin
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.115-115
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    • 2011
  • Biodiesel (BD) was made from animal-fats reacting with methanol and potassium hydroxide in the laboratory. The biodiesel made in the laboratory was sent to K-petro, the government agency, to inspect the quality of animal-fats biodiesel, of which generally the quality was acceptable for heating oil for agricultural hot air heater. Kinematic viscosity and calorific values of the biodiesels were measured. BD20(K), kerosene based biodiesel, showed 18cSt at $-20^{\circ}C$. It seems that BD100 can not be suitable for heating fuel under some temperature. As BD content increased calorific value decreased, up to 40,000J/g for 100% BD, while light oil calorific value was 45,567J/g, showing difference of 5,567J/g, about 12% difference. Several different fuels, BD20, BD50, BD100 and light oil, were prepared and tested for fuel combustion qualities for agricultural hot air heater and their combustion performances were compared and analyzed. Flame dimensions of biodiesels and light oil were almost same shape at the same combustion condition in the burner of the hot air heater. Generally $CO_2$ amounts of BDs are greater than light oil. But,the differences are so small that it is hard to tell there was significant difference existed between the BDs combustion and light oil.

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Fuel Qualities of Different Biodiesels in the Gun Type Burner (바이오디젤의 난방유로서의 연료특성)

  • Kim, Y.J.;Kang, Y.K.;Kang, K.C.;Ryou, Y.S.
    • Journal of Biosystems Engineering
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    • v.33 no.2
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    • pp.124-129
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    • 2008
  • In this study, fuel qualities including kinematic viscosity and pour point in the various temperature, calorific value and combustion characteristics of two biodiesels based on the soybean and waste oil blended with light oil were investigated and discussed in order to figure out to confirm fuel compatibility taking the place of light oil in the hot air heater or boiler. As biodiesel content ratio increased calorific value of biodiesel decreased, and the difference was 13% between 100%-biodiesel and light oil. In general, pour points of the biodiesels were higher than light oil, and as biodiesel content ratio increased pour point increased. About 15 cSt was the pour point of biodiesels and light oil, which occurred at 3 to $4^{\circ}C$ in the biodiesels and $-25^{\circ}C$ in the light oil. Flame dimensions of biodiesels and light oil were almost same at the same combustion condition in the burner of the hot air heater. CO concentrations in the exhaustion gas were far lower than those of the light oil. Though pour point of biodiesel is a little inferior to light oil, still biodiesel can be an alternative fuel substituting for light oil in combustion system without much modifying the current oil combustion mechanism.

Fuel Qualities and Combustion Characteristics of Animal-Fats Biodiesel for Agricultural Hot Air Heaters

  • Kim, Youngjung;Park, Seokho;Kim, Youngjin;Kim, Chungkil
    • Journal of Biosystems Engineering
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    • v.37 no.5
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    • pp.296-301
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    • 2012
  • Purpose: Combustion and fuel qualities of the animal-fats biodiesel as a heating fuel for agricultural hot air heater were studied. Methods: Biodiesel (BD) was made from animal-fats by reacting with methanol and potassium hydroxide in the laboratory. The biodiesel made in the laboratory was tested for fuel and combustion qualities. Results: The kinematic viscosity and the calorific values of the biodiesels were measured. Kerosene based biodiesel, BD20 (K) showed 18 cSt at $-20^{\circ}C$. It seemed that BD100 was not suitable for a heating fuel under some temperature. As BD content increased, the calorific value decreased up to 40,000 J/g for BD100, while the calorific value of light oil was 45,567 J/g showing difference of 5,567 J/g, about 12% difference. Several different fuels including BD20 (biodiesel 20% + light oil 80%), BD50 (biodiesel 50% + light oil 50%), BD100 (biodiesel 100%), and light oil were tested for fuel combustion qualities for agricultural hot air heater, and their combustion performances were compared and analyzed. Flame dimensions of biodiesels and light oils were almost the same shape at the same combustion condition. Generally, the $CO_2$ amounts of BDs were greater than light oil. However, in this study the differences were minor, so there was no significant difference existed between the BDs combustion and light oil. Conclusions: It seemed that quality was good for heating oil for agricultural hot air heater because of showing no barriers for continuous combustion and proper exhaust gas temperature and $CO_2$ amount discharged. But, for fuel fluidity for higher BD content fuel could be a detrimental problem in situations where the outdoor temperature is lowered. As BD content increased, calorific value decreased up to 40,000 J/g for BD100. Calorific value difference between BD20 and light oil was about 1,360 J/g.

Energy Saving Effects of Carbon Nano Heating Pipe for Heating of Greenhouse (탄소나노히팅파이프를 이용한 온실 난방에너지 절감효과)

  • Paek, Y.;Jeon, J.G.;Yun, N.K.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.3
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    • pp.107-111
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    • 2011
  • This carbon nano heating system was consisted of power supply equipment, a carbon fiber and a stainless flexible hose. carbon nano heating system was manufactured by carbon fiber of a power capacity 30kw/h and light-oil hot air heater in control plot was the heating capacity 30,000kcal/h, As the result, Temperature difference due to carbon nano heating system and hot air heater in greenhouse showed that air temperature at experimental greenhouse, comparison greenhouse were $14.8^{\circ}C$, $13.4^{\circ}C$ respectively. It was found that carbon nano heating system and light-oil hot air heater heating cost were 1,095,740won, 2,683,628won. therefore as heating cost saving 60%. Yield of tomatoes cultured in greenhouse using carbon nano heating pipe was 4% inclease. Economic analysis comparison between the carbon nano heating pipe and the hot air heater in greenhouse were 41% respectively.

Mechanism Improvement of the Heat Exchanger for the Thermal Efficiency Increase of Hot Air Heater (온풍난방기의 열효율 증대를 위한 열교환기 구조개선)

  • Kang, Geum-Choon;Kang, Yoen-Ku;Ryou, Young-Sun;Kim, Young-Joong;Lee, Si-Young;Paek, Yee
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.363-370
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    • 2009
  • Hot air heater with light oil combustion is used as the most common heater for greenhouse heating in the winter season. Hot air heaters of 256,246 units have been supplied as main greenhouse heating equipment until 2008 and greenhouse heating cost has reached to 620 billions won in Korea. In order to improve the thermal efficiency of the hot air heater and to reduce the expenses for greenhouse heating, prototype hot air heater was manufactured and tested in this experiment. The heat exchanger of tested prototype hot air heater was circular and hexagonal pipe type and inline and stagger arrangement type. Capacity of the heating was 43,062 kJ/h and total heat transfer area of the heat exchanger was $10.728\;m^2$. According to the performance test, it could supply heat of 38,240 to 35,100 kJ/h depending on the fan motor speed of 1,740~1,220 rpm, respectively. Thermal efficiency of hot air heater was 87.0% to 80.8% in the same conditions. As a result, thermal efficiency of hot air heater with hexagonal pipe-stagger arrangement heat exchanger developed in this study was higher 10.2% than that of conventional hot air heater and heating energy saving rate of 14.3% increased.

Development of Hot Rolling Wear Simulator and Roll Wear (강판의 열간윤활압연특성 연구I (열간압연마모 시험기의 개발과 시험))

  • 김철희
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.126-132
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    • 1996
  • A laboratory scale hot strip rolling wear simulator(HRWS) was developed for the purpose of investigating the tribological phenomena occurred in production hot strip rolling mills. The HRWS' main parts are the electric heater, the mechanical descaler, tandem type 2-4Hi rolling mill stands, the cooling chamber, the tension controller and coiler. By simulating the tribelogical phenomena in rolling process at laboratory, wear patterns, cracks, cat-ear wear, black film, effect of hot rolling oil lubrication, etc. were reproduced, and discussed on the performace of simulator.

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A Study on Explosion Risk Management for Hot Oil Heater (열매체 가열기 설비에서의 폭발위험관리에 관한 연구)

  • Jang, Chul;Kwon, Jin-Wook;Hwang, Myoung-Hwan
    • Journal of the Korea Safety Management & Science
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    • v.19 no.3
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    • pp.1-9
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    • 2017
  • In the industrial field, various type of fuel have been used for product processing facilities. Recent for 10 years, the usage of natural gas (NG) was gradually increased. Because it has many merits; clean fuel, no transportation, storage facility and so on. There are common safety concept that strict explosion protection approaches are needed for facilities where explosive materials such as flammable liquid, vapor and gases exist. But some has an optimistic point of view that the lighter than air gases such as NG disperse rapidly, hence do not form explosion environment upon release into the atmosphere, many parts has a conventional safety point of view that those gases are also inflammable gases, hence can form explosion environment although the extent is limited and present. In this paper, the heating equipments (Hot Oil Heater) was reviewed and some risk management measures were proposed. These measures include hazardous area classification and explosion-proof provisions of electric apparatus, an early gas leak detection and isolation, ventilation system reliability, emergency response plan and training and so on. This study calculates Hazardous Area Classification using the hypothetical volume in the KS C IEC code.

Heat Recovery Characteristics of the Exhaust Heat Recovery System with Heat Pipe Unit Attached to the Hot Air Heater in the Greenhouse (히트파이프를 이용한 온풍난방기 배기열회수 시스템의 열회수 특성)

  • Kang, K. C.;Kim, Y. J.;Ryou, Y. S.;Baek, Y.;Rhee, K. J.
    • Journal of Biosystems Engineering
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    • v.26 no.5
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    • pp.441-448
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    • 2001
  • Hot air heater with light oil combustion is used as the most common heater for greenhouse heating in the winter season. However, exhaust gas heat discharged to atmosphere through chimney reaches up to 10~20% of total heat capacity of the oil burred. In order to recover the heat of this exhaust gas and to use for greenhouse heating, the heat pipe type exhaust heat recovery system was manufactured and tested in this experiment. The system consisted of a heat exchanger made of heat pipes, ø15.88${\times}$600mm located in the rectangular box of 675(L)${\times}$425(W)${\times}$370(H)mm, an air suction fan and air ducts. The number of heat pipe was 60, calculated considering the heat exchange amount between exhaust gas and air and heat transfer capacity of a heat pipe. The working fluid of heat pipe was acetone because acetone is known for its excellent heat transfer capacity. The system was attached to the exhaust gas path. According to the performance test it could recover 53,809 to 74,613kJ/h depending on the inlet air temperature of 12 to -12˚at air flow rate of 1.100㎥/h. The temperature of the exhaust gas left the heat exchanger dropped to 100$^{\circ}C$ from 270$^{\circ}C$ after the heat exchange between the suction air and the exhaust gas.

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Comparison of Heating Characteristics of Electric Heating Element Heater and Oil Hot Air Heater in Single Span Greenhouses (전기발열체 난방기 및 유류온풍 난방기의 단동온실 난방 특성 비교)

  • Kwon, Jin Kyung;Kim, Seung Hee;Shin, Young An;Lee, Jae Han;Park, Kyeong Sub;Kang, Youn Koo
    • Journal of Bio-Environment Control
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    • v.26 no.4
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    • pp.324-332
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    • 2017
  • The comparative experiments were conducted for single span greenhouses where cucumbers were cultivated to analyze the effect of heating between a carbon fiber electric heating element heater and an oil hot air heater in terms of the inside climate, energy consumption and plant growth. In order to analyze the effect of heating capacity, 6, 9, and 16 kW of electric powers were supplied to the electric heating element for same setting temperature of 15?. As a result, as the heating capacity increased, the number of ON-OFF cycles of the electric heating element and the temperature inside the greenhouse increased proportionally. In the comparison of two heaters, it was shown that the temperature and relative humidity distributions of the electric heating element installed greenhouse was much uniform than those of the oil hot air heater installed greenhouse. The heating energy consumptions during the heating period of 79 days were 867L for the oil hot air heater and 8,959 kWh for the electric heating element heater, and the heating costs were 607 and 403 thousand won respectively. In the electric heating element installed greenhouse, the cucumber growth was slightly better and the yield was 4.3% higher than those of the oil hot air heater installed greenhouse, but there were no statically significant difference in the cucumber growth and yield between greenhouses.