• 제목/요약/키워드: Hot Forming

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Modern Laser Technology and Metallurgical Study on Laser Materials Processing

  • Kutsuna, Muneharu
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.561-569
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    • 2002
  • Laser has been called a "Quantum Machine" because of its mechanism of generation since the development on July 7,1960.by T.H.Maiman. We can now use this machine as a tool for manufacturing in industries. At present, 45kW CO2 laser, 10kW Nd:YAG laser, 6kW LD pumped YAG laser and 4kW direct diode laser facilities are available for welding a heavy steel plate of 40mm in thickness and for cutting metals at high speed of 140m/min. Laser Materials Processing is no longer a scientific curiosity but a modern tool in industries. Lasers in manufacturing sector are currently used in welding, cutting, drilling, cladding, marking, cleaning, micro-machining and forming. Recently, high power laser diode, 10kW LD pumped YAG laser, 700W fiber laser and excimer laser have been developed in the industrialized countries. As a result of large numbers of research and developments, the modem laser materials processing has been realized and used in all kinds of industries now. In the present paper, metallurgical studies on laser materials processing such as porosity formation, hot cracking and the joint performances of steels and aluminum alloys and dissimilar joint are discussed after the introduction of laser facilities and laser applications in industries such as automotive industry, electronics industry, and steel making industry. The wave towards the use of laser materials processing and its penetration into many industries has started in many countries now. Especially, development of high power/quality diode laser will be accelerate the introduction of this magnificent tool, because of the high efficiency of about 50%, long life time and compact.

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조석이 방류관의 설계 및 운영에 미치는 영향 분석 (An Analysis on Influences of Seasonal and Tidal Changes to Outfall Design and Management)

  • 김지연;이중우
    • 한국항해항만학회지
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    • 제28권3호
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    • pp.259-268
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    • 2004
  • 지난 몇 년 동안, 해안지역에서 산업의 발달과 인구증가로 인해서 육지에서 방출되는 오폐수의 정화 처리 방법이 중요한 문제점으로 지적되고 있다. 처리방법으로는, 1차 처리 또는 2차 처리된 것을 수중 방류관을 통해 해안이나 심해 또는, 그 중간지점에서 방출되는데, 오폐수가 방출되면 주변의 해수를 연행하여 플룸, 제트 또는 부양성 제트의 형태로 해수면까지 상승하면서 많이 희석된다. 본 연구는 해양환경관리 및 오폐수 처리에 관한 의사결정과정에서 중요한 해양방류관 설계를 다룬다. Cormix 모델에 조위의 변화와 계절변화에 의한 몇가지 요소를 고려하여 방류수의 궤적과 희석을 다룬다. 본 연구는 방류수의 효과석인 관리를 위한 기본 데이터와 일반배치에 매우 유용하게 활용될 것이다.

ULTRAVIOLET COLOR - COLOR RELATION OF EARLY-TYPE GALAXIES AT 0.05

  • 이창희;정현진;오규석;정철;이준협;김상철;경재만
    • 천문학회보
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    • 제37권1호
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    • pp.48.1-48.1
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    • 2012
  • We present the ultraviolet (UV) color-color relation of early-type galaxies (ETGs) in the nearby universe (0.05 < z < 0.12) to investigate the properties of hot stellar populations responsible for the UV excess (UVX). The initial sample of ETGs is selected by the spectroscopic redshift and the morphology parameter from the SDSS DR 7, and then cross-matched with the GALEX far-UV (FUV) and near-UV (NUV) GR6 data. The cross-matched ETG sample is further classified by their emission line characteristics in the optical spectra into quiescent, star-forming, and active galactic nucleus categories. Contaminations from early-type spiral galaxies, mergers, and morphologically disturbed galaxies are removed by visual inspection. By drawing the FUV-NUV (as a measure of UV spectral shape) versus FUV-r (as a measure of UVX strength) diagram for the final sample of -3700 quiescent ETGs, we find that the "old and dead" ETGs consist of a well-defined sequence in UV colors, the "UV red sequence," so that the stronger UVX galaxies should have a harder UV spectral shape systematically. However, the observed UV spectral slope is too steep to be reproduced by the canonical stellar population models in which the UV flux is mainly controlled by age or metallicity parameters. Moreover, 2 mag of color spreads both in FUV-NUV and FUV-r appear to be ubiquitous among any subsets in distance or luminosity. This implies that the UVX in ETGs could be driven by yet another parameter which might be even more influential than age or metallicity.

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G192.8-1.1: A CANDIDATE OF AN EVOLVED THERMAL COMPOSITE SUPERNOVA REMNANT REIGNITED BY NEARBY MASSIVE STARS

  • Kang, Ji-Hyun;Koo, Bon-Chul;Byun, Do-Young
    • 천문학회지
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    • 제47권6호
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    • pp.259-277
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    • 2014
  • G192.8-1.1 has been known as one of the faintest supernova remnants (SNRs) in the Galax until the radio continuum of G192.8-1.1 is proved to be thermal by Gao et al. (2011). Yet, the nature of G192.8-1.1 has not been fully investigated. Here, we report the possible discovery of faint non-thermal radio continuum components with a spectral index ${\alpha}{\sim}0.56(S_{\nu}{\propto}{\nu}^{-{\alpha}})$ around G192.8-1.1, while of the radio continuum emission is thermal. Also, our Arecibo $H_I$ data reveal an $H_I$ shell, expanding with an expansion velocity of $20-60km\;s^{-1}$, that has an excellent morphological correlation with the radio continuum emission. The estimated physical parameters of the $H_I$ shell and the possible association of non-thermal radio continuum emission with it suggest G192.8-1.1 to be an~0.3 Myr-old SNR. However, the presence of thermal radio continuum implies the presence of early-type stars in the same region. One possibility is that a massive star is ionizing the interior of an old SNR. If it is the case, the electron distribution assumed by the centrally-peaked surface brightness of thermal emission implies that G192.8-1.1 is a "thermal-composite" SNR, rather than a typical shell-type SNR, where the central hot gas that used to be bright in X-rays has cooled down. Therefore, we propose that G192.8-1.1 is an old evolved thermal-composite SNR showing recurring emission in the radio continuum due to a nearby massive star. The infrared image supports that the $H_I$ shell of G192.8-1.1 is currently encountering a nearby star forming region that possibly contains an early type star(s).

용탕단조법에 의하여 제조한 $SiC_p$/Al 복합재료의 2차 성형공정이 기계적 성질에 미치는 영향 (Effects of Secondary Forming Process on Mechanical Properties of $SiC_p$/Al Composites Fabricated by Squeeze Casting)

  • 서영호;강충길
    • 대한기계학회논문집A
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    • 제20권11호
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    • pp.3474-3490
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    • 1996
  • A metal matrix composites(MMCs) for A16061 reinforced with silicon carbide particles is fabricated by melt-stirring method. The primary products of MMCs billets are prepared by volume fractions 5 vol% to 20 vol% and particle size $13\mu m$ to $22\mu m$.This paper will be made to examine the microstructure and mechanical properties of fabricated $SiC_p$/Al 6061 composite by melt-stirring and squeeze casting method. The MMC billets is extruded at $500^{\circ}C$ under the constant extrusion velocity $V_e$=2mm/min using curved shape die. Extrusion force, particle rearrangement, micro structure and mechanical properties of extruded composites will be investigated. The mechanical properties of primary billets manufactured by melt-stirring and squeeze casting method will be compared with extrusion specimen. The effect of volume fraction and size of the reinforcements will be studied. The increase in uniformity of particle dispersion is the major reason for an improvement in reliability due to hot extrusion with optimal shape die. Experimental Young's modulus and 0.2% offset yield strength for the extruded MMCs will be compared with theretical values calculated by the Eshelby method. A method will be proposed for the prediction of Young's modulus and yield strength in $SiC_p$ reinforced MMCs.

수치해석 기법을 이용한 아크 플라즈마 반응기의 VOCs 분해성능 평가연구 (Numerical simulation of VOC decomposition in an arc plasma reactor)

  • 박미정;조영민
    • 한국산학기술학회논문지
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    • 제17권8호
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    • pp.1-7
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    • 2016
  • 수도권 대기관리권역 내에서 발생되는 휘발성 유기화합물(VOCs)를 규제하고 있다. VOCs는 산업 활동 및 일상생활에서 많이 쓰이고 있는 유기용제에서 발생되고 있다. 특히 주거지역과 인접하게 위치하고 있는 도장 공정에서는 다량의 유기용제를 사용하고 있으며, 그에 대한 영향이 크게 나타날 것으로 예상된다. 도장 공정에서 배출되는 VOCs을 제거하기 위하여 다양한 기술이 개발되고 있다. 최근 플라즈마를 이용하여 유해 VOCs를 고온에서 분해하는 공정이 제시되었는바, 본 연구에서는 반응기 설계에 앞서 전산유체역학기법을 사용하여 초고온 공정 수치해석을 실시하였다. 수치해석은 질량과 운동량에 대한 보존 방정식과 에너지 보존 방정식을 이용하였다. 원심력 반응기의 내부 유체유동은 내측 벽면을 타고 강한 선회류를 형성하면서 하부로 하강하는 것을 알 수 있었다. 플라즈마에 의한 고온 가스는 반응기 하부까지 영향을 주지만, 방사형 방향(radial direction)의 열전달은 거의 없는 것으로 나타났다. 시험용 VOCs인 톨루엔에 대한 분해효율을 계산한 결과, 반응기 전체에 대하여 67%가 얻어졌으며, 이는 실제 플라즈마를 이용한 실험실 규모의 실험 결과치인 약 70% 와 비교적 유사하게 나타났다.

탄소섬유가 혼합된 세라믹 복합재 제동마찰재의 마찰·마모 특성 (Tribological Properties of Ceramic Composite Friction Materials Reinforced by Carbon Fibers)

  • 구병춘;김민수
    • Tribology and Lubricants
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    • 제33권1호
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    • pp.15-22
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    • 2017
  • Because the running speed of vehicles is increasing and a shorter braking distance is required, high heat-resistant brake pads are needed to satisfy the requirements of customers and car makers. In the near future, hazardous materials such as Cu, Cr, Zn, and Sb will be restricted from use in friction materials. Ceramic composites reinforced by carbon fibers are good candidates for eco-friendly friction materials. In this study, we develop ceramic composite friction materials. The friction materials are composed of carbon fibers, Si, SiC, graphite, and phenol resin and are prepared by hot forming and heat treatment at high temperatures. The density, void ratio, and compressive strength are $1.59-1.66g/cm^3$, 16.6-20, and 70-90 MPa, respectively. Friction and wear tests are performed using a pin-on-plate-type reciprocating friction tester at 25, 100, and $200^{\circ}C$. The counterpart material is a CrMoV steel extracted from a KTX brake disc. Friction coefficient, wear amount, and wear mechanism are measured and examined. We determine that the friction coefficients depend on the temperature and the fluctuation of the friction coefficients is larger at higher temperatures. The amount of wear increases with the surface temperatures of the specimens. The tribological properties of the developed composites are similar to those of a Cu-based sintered friction material. Through this study, it is confirmed that ceramic composite materials can be used as friction materials.

한천 마이크로캡슐의 제조 및 내부구조 분석 (Preparation of Agar Microcapsules and Analysis of Their Internal Structure)

  • 박철완;이신영;허원
    • KSBB Journal
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    • 제22권4호
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    • pp.239-243
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    • 2007
  • 본 연구에서는 미네랄오일에 유화제를 사용하여 한천 현탁액을 제조하고 여기에 피브로인을 첨가하여 마이크로캡슐을 제조하는 방법을 개발하였다. 먼저 한천 유화액에 첨가될 유화제의 농도를 10%로 결정하였고 피브로인을 투입하는 속도를 조절하여 피브로인으로 피막이 형성된 마이크로캡슐을 감압건조를 통하여 수분을 제거하고 에탄올 침전물로 회수하였다. 공초점 현미경으로 피브로인 피막이 형성되어 있음과 마이크로캡슐의 90%가 $1.32{\mu}m$에서 $6.0{\mu}m$사이에 존재함을 확인하였다. 에탄올 침전물 형태의 마이크로캡슐과 이들이 분산되는 것을 전자현미경으로 확인하였으며 열중량 분석을 통하여 마이크로캡슐은 중량비로 한천이 51.2%, 피브로인이 13.8%, Span 80이 1.4%로 구성되어있음을 확인하였다.

액상소결에 의한 $\beta-SiC-ZrB_2$ 복합체의 제조와 특성(II) (Properties and Manufacture of $\beta-SiC-ZrB_2$ Composites Densified by Liquid-Phase Sintering(II))

  • 윤세원;황철;주진영;신용덕
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제49권2호
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    • pp.92-97
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    • 2000
  • The mechanical and electrical properties of the hot-pressed and annealed $\beta$-SiC+39vol. %ZrB2 electroconductive ceramic composites were investigated by adding 1, 2, 3wt% Al2O3+Y2O3(6:4wt%) of the liquid forming additives. In this microstructures, no reactions were observed between $\beta-SiC$ and ZrB2. The relative density is over 90.8% of the theoretical density and the porosity decreased with increasing Al2O3+Y2O3 contents. Phase analysis of the composites by XRD revealed $\alpha-SiC(6H, 4H)$, ZrB2 and $\beta-SiC$(15R). Flexural srength showed the highest of 315.5MPa for composites added with 3wt% Al2O3+Y2O3 additives as room temperature. Owing to crack deflection and crack bridging of fracture toughness mechanism, the fracture toughness showed 5.5MPa.m1/2 and 5.3MPa.m1/2 for composites added with 2wt% and 3wt% Al2O3+Y2O3 additives respectively at room temperature. The area fraction of the elongated SiC grain in the etched surface of sample showed 65% and 65.1% for composite added with 2wt% and 3wt% Al2O3+Y2O3 additives respectively. The electrical resistivity at room temperature. The electrical resistivity of the composites wall all positive temperature coefficient(PTCR) against temperature up to $700^{\circ}C$.

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$\beta-SiC+39vol.%TiB_2$ 복합체의 전기저항률 (Electrical Resistivity of the $\beta-SiC+39vol.%TiB_2$ Composites)

  • 박미림;황철;신용덕;이동윤
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 춘계학술대회 논문집 유기절연재료 전자세라믹 방전플라즈마 연구회
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    • pp.15-18
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    • 2001
  • The composites were fabricated 61 vol% $\beta$-SiC and $39vol%TiB_2$ powders with the liquid forming additives of 8, 12, 16wt% $Al_2O_3+Y_2O_3$ by hot pressing at $1730^{\circ}C$ and subsequent pressed annealing and pressureless annealing at $1750^{\circ}C$ for 4 hours to form YAG. The result of phase analysis of composites by XRD revealed $\alpha$-SiC(6H), $TiB_2$, and YAG($Al_5Y_3O_{12}$) crystal phase. The relative density of composites were increased with increasing $Al_2O_3+Y_2O_3$ contents. The fracture toughness showed the highest value of $7.77MPa{\cdot}m^{1/2}$ for composites added with 12wt% $Al_2O_3+Y_2O_3$ additives at room temperature. The electrical resistivity and the resistance temperature coefficient showed the lowest of $7.3{\times}10^{-4}{\Omega}{\cdot}cm$ and $3.8{\times}10^{-3}/^{\circ}C$, respectively, for composite added with 12wt% $Al_2O_3+Y_2O_3$ additives at room temperature. The electrical resistivity of the composites was all positive temperature coefficient resistance(PTCR) in the temperature range of $25^{\circ}C$ to $700^{\circ}C$.

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