• Title/Summary/Keyword: Horn design

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Design and Construction of the Acoustic Horn for Magnetostrictive Ultrasonic Transducer (자왜형 초음파 트랜스듀서용 도파봉의 설계 및 제작)

  • 강국진;노용래
    • The Journal of the Acoustical Society of Korea
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    • v.20 no.6
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    • pp.57-65
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    • 2001
  • In this paper, we designed the acoustic horn for magnetostrictive ultrasonic transducers in a theoretical manner, and validity of the analysis was verified through comparison with the results of finite element analysis. Results of the two analysis methods showed good agreement with each other. The theoretical method can fairly quickly determine the horn length that satisfies given frequency specification, but also has the drawback that it is applicable only to the frequency range over the cut-off frequency. According to the results, the catenoidal horn can provide larger amplification than the exponential horn. It was also found that it is more desirable for the region having the catenoidal curvature to be as short as possible to achieve larger amplification of the transducer deformation. Based on the analysis results, a magneto-strictive transducer sample was fabricated and its performance was evaluated experimentally. The transducer has the resonance frequency of 19.3 ㎑ as well as the maximum SPL of 199 dB, and shows the omni-directional radiation pattern.

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A Study on the Rudder Shapes for the Suppression of Cavitation around a Horn-type Rudder (캐비테이션 감소를 위한 혼타의 형상 연구)

  • Pak, Kyung-Ryeong;Lee, Young-Gill
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.4
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    • pp.553-564
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    • 2010
  • This paper studies on the rudder shapes for the suppression of the cavitation around a horn-type rudder. To improve the problems due to cavitation, there have been several studies. However, these some studies are recognized as incomplete ways to suppress the rudder cavitation. In this study, the section shapes to suppress the cavitation phenomena are determined by moving the location of maximum thickness for reducing the curvature variation and changing the radius of leading edge. Also, in the pintle part, the curvature radius of the inlet outlet edge of rudder plate is changed. During the design of rudder shape, two-dimensional numerical simulations are firstly performed because those offer some advantages with that cavitation phenomena becomes predictable for a short time, and then the three-dimensional numerical simulations are performed to confirm the determination. The time mean distribution of the propeller slipstream is imposed on the inlet boundary condition. As some results, this paper shows the effects reducing the range of the occurrence of cavitation, and suggests the references on the design of a horn-type rudder for the suppression of cavitation phenomena.

Aluminum Wire Bonding by Longitudinal Vibration of Ultrasonic Transducer (초음파 트랜스듀서의 종진동을 이용한 알루미늄 와이어 용접)

  • Lee, G.B.;Kim, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.38-45
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    • 1996
  • In recent years, ultrasonic has been widely applied in measurement and industrial fields and its application range has been expanded as a result of continuous research and development. Wire Bonding Machine, an instrument fabricating semi-conductor, makes use of ultrasonic bonding method. Specially, the method utilizes the longitudinal vibration of ultrasonic transducer composed of piezoelectric vibrator and horn. This work investigates the design conditions affecting the dynamic characteristics through the theretical and experimental analysis. It conducts separately the system identification of piezoelectric vibrator in time domain and the modal analysis of horn in frequency domain. The integrated modeling is conducted via a combbination of dynamic identification of piezoelectric vibrator and theroretical analysis of horn. Then comparison is made for theroretical and experimental results of the dynamic characteristics of the ultrasonic transducer comprised of piezoelectric vibrator and horn. Form the results of the comparison we develop the design technique of ultrasonic transducer using dynamic characteristics analysis and propose the possibility of ultrasonic bonding considering the optimal conditions for the longitudinal vibration of ultrasonic transducer and other conditions.

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DESIGN OF CORRUGATED HORN ANTENNAS FOR THE SPACEBORNE RADIOMETER (DREAM) ON STSAT-2

  • Chae Chun-Sik;Kim Sung-Hyun;Zhang De-Hai;Jiang Jing-Shan;Kim Yong-Hoon
    • Proceedings of the KSRS Conference
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    • 2005.10a
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    • pp.733-736
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    • 2005
  • This paper presents the design of two antennas for the Dual-channel Radiometers for Earth and Atmosphere Monitoring (DREAM) the main payload, will be launched at NARO space center in Korea in 2007. The antennas are designed to meet stringent requirements of a very high beam efficiency, good pattern symmetry, and low VSWR, at 23.8 GHz and 37 GHz bands. Corrugated horn antennas are used. The simulation results of the electrical performance are presented.

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The Design of High Gain Waveguide Array Antenna Combining Horn Antenna (혼안테나를 결합한 고 이득 도파관 배열 안테나 설계)

  • Lee, Han-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.2
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    • pp.257-260
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    • 2014
  • In this paper, a high gain waveguide array antenna combining horn antenna on slot radiator was designed. And the fabricated antenna showed enough gain, improved efficiency and broadband characteristics for receiving satellite signals, compare to conventional microstrip antenna which has dielectric loss and radiation loss on transmission line. For easy fabrication, the waveguide structure was composed by 3-stages of radiator, signal coupler and transmission line. By experiment, the array waveguide antenna of 4 by 16 showed 28.3[dBi] gain and 2:1 of VSWR. And by combining horn antenna structure, the gain was increased 1[dB]. The received signal from Koreasat 6 by measurement showed 16[dBc] of C/N on BS(Broadcasting Satellite)-band and 14[dBc] of C/N on CS(Communication Satellite)-band.

The Polishing Characteristics and Development of Ultrasonic Polishing System through Horn Analysis (혼 해석을 통한 초음파 폴리싱 시스템의 개발 및 연마특성)

  • 박병규;김성청;문홍현;이찬호;강연식
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.53-60
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    • 2004
  • We have developed and manufactured an experimental ultrasonic polishing machine with frequency of 20kHz at the power of vibration 1.7㎾ for effective ultrasonic polishing in processing of high hardness material. Design of the horn is performed by the FEM analysis. The following conclusions were empirically deduced through experimental results to clarify the major elements which affect the surface roughness during the ultrasonic process by following the experimental plans. The ultrasonic polishing machine has been developed in parts of structure part, ultrasonic generator, vibrator. We were able to process the high hardness material without difficulty as a result of ultrasonic polishing by utilizing the groove added step-type horn. Through analyzing by applying the experimental plans, the rotating speed of the horn was determined to be the major factor in influencing the surface roughness. In the case of ceramic, wafer, we were able to obtain good surface roughness when the feed rate and the ultrasonic output were higher. Because the load on slurry particle increases when the ultrasonic output is higher, the processed surface becomes worse in the case of optical glass.

Evaluation of the Weldability of Cu Sheet through the Ultrasonic Metal Welding Experiment (Cu박판의 초음파 금속 용착 실험을 통한 용착성 평가)

  • Park, Woo-Yeol;Jang, Ho-Su;Kim, Jung-Ho;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.613-618
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    • 2012
  • The Ultrasonic metal welding is used in the solid-phase welding method at room temperature or low temperature state. In welding process, the high frequency vibration energy is delivered to the welding part under the constant pressure for welding. In this study, we aimed to design and manufacture a 40,000 Hz band horn through finite element analysis. By performing modal analysis and harmonic response analysis, the modal analysis result is that the horn frequency was 39,599Hz and the harmonic response result that the horn frequency was 39,533Hz. These results were similar. In order to observe the designed horn's performance, about 4,000 voltage data was obtained from a light sensor and was analyzed by FFT analysis using Origin Tool. The result RMS amplitude was approximately $8.5{\mu}m$ at 40,000Hz, and maximum amplitude was $12.3{\mu}m$. Using this manufactured horn along with an ultrasonic metal welder and tension tester, the weldability of Cu sheets was evaluated. The maximum tensile force was 66.53 N in the welding condition of 2.0 bar pressure, 60% amplitude, and 0.32 s welding time. In excessive welding conditions, it was revealed that weldability is influenced negatively.

The optimization of processing condition of dissimilar material bonding using the 60 kHz ultrasonic transducer (60 kHz 초음파 공구 혼을 이용한 이종재료접합의 공정조건 최적화)

  • Lee, DongWook;Jeon, EuySick
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.3
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    • pp.991-996
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    • 2013
  • In this paper, the ultrasonic horn having the natural frequency with 60 [kHz] for the dissimilar material bonding of the glass and solder tried to be designed. The ultrasonic horn was designed through the relational formula including the aspect ratio of the input terminal and output terminal, length of the ultrasonic horn. The modal analysis was performed for the propriety analysis of the designed horn. The parameters and response was set through the basic experiment. The dissimilar material bonding strength analysis using the ultrasonic transducer was done. The optimal process parameters having maximum bonding strength was derived.