• Title/Summary/Keyword: Honeycomb panels

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The Optimum Design of the Light-weight Composite Pallet Plank for Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel (하니컴 샌드위치 Panel을 이용한 LCD/PDP생산공정용 고기능성 복합 신소재 파렛트의 최적설계)

  • Kim, Y.H.;Choi, B.G.;Son, J.H.;Cho, Y.D.;Eum, S.H.;Woo, B.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.388-394
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    • 2005
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combind in a sandwich panel they produce a structure that is stiff, strong, and lightweight. In addition to use in honeycomb sandwich panels, honeycomb is used for energy absorption, radio frequency shielding, light diffusion, and to direct air flow.Accordingly, the usage of honeycomb sandwich structure is very widely applied to the aircraft, the automobile, and marine industry, etc., because of these advantages. Generally, this honeycomb sandwich structure is manufactured by autoclave process.In this study, the honeycomb sandwich structure was produced by prepreg. To prove the suitability the honeycomb sandwich structure with prepreg, The optimum design of the skin materials and honeycomb sandwich structure were evaluated with the theory of stress analysis.

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Experimental Testing of Curved Aluminum Honeycomb/CFRP Sandwich Panels (곡면형상의 알루미늄 하니콤/CFRP 샌드위치 패널에 관한 실험적 연구)

  • Roy, Rene;Park, Yong-Bin;Kweon, Jin-Hwe;Choi, Jin-Ho
    • Composites Research
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    • v.26 no.2
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    • pp.85-90
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    • 2013
  • This paper presents the fabrication and 3-point flexion testing of carbon fiber reinforced polymer (CFRP) composite face/aluminum honeycomb core sandwich panels. Specimen sandwich panels were fabricated with three honeycomb types (3.18 mm, 4.76 mm, and 6.35 mm cell size) and three panel radii (flat, r = 1.6 m, r = 1.3 m). The curved sandwiches were fabricated normally with the core in the W-direction. The tensile mechanical properties of the CFRP $2{\times}2$ twill fabric face laminate were evaluated (modulus, strength, Poisson's ratio). The measured values are comparable to other CFRP fabric laminates. The flat sandwich 3-point flexion test core shear strength results were 11-30% lower than the manufacturer published data; the test set-up used may be the cause. With a limited sample size, the 1.3 meter panel curvature appeared to cause a 0.8-3.8% reduction in ultimate core shear strength compared to a flat panel.

A Study on the Sound Insulation Characteristics of Honeycomb Panels for Offshore Plants (해양플랜트용 허니컴 패널의 차음 특성 연구)

  • Jung, Jae-Deok;Hong, Suk-Yoon;Song, Jee-Hun;Kwon, Hyun-Wung
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.23 no.7
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    • pp.948-955
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    • 2017
  • Currently, porous materials (e.g., mineral wool) are the core materials used in offshore plant panels, but in spite of their superb acoustic performance, these items must be replaced for environmental reasons. A honeycomb structure is widely used throughout the industry because of its high strength-to-weight ratio. However, research in terms of noise and vibration is minimal. An acoustic study should be conducted by taking advantage of honeycomb structures to replace porous materials. In this study, a simulation was performed assuming that a honeycomb panel is a superposition of symmetric mode and antisymmetric mode. Reliability was verified by comparing a simulation results based on a theory with a experimental results, and the possibility of the panel as a core material was evaluated by studying the sound insulation characteristics of a honeycomb. As the panel thickness increased, the coincidence frequency shifted to low frequency. As the angle between horizontal line and oblique wall and cell-size decreases, the sound insulation performance is improved. And as the cell-wall thickness increased, the sound insulation performance improved.

Tearing of metallic sandwich panels subjected to air shock loading

  • Zhu, Feng;Lu, Guoxing;Ruan, Dong;Shu, Dong-Wei
    • Structural Engineering and Mechanics
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    • v.32 no.2
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    • pp.351-370
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    • 2009
  • This paper presents a computational study for the structural response of blast loaded metallic sandwich panels, with the emphasis placed on their failure behaviours. The fully-clamped panels are square, and the honeycomb core and skins are made of the same aluminium alloy. A material model considering strain and strain rate hardening effects is used and the blast load is idealised as either a uniform or localised pressure over a short duration. The deformation/failure procedure and modes of the sandwich panels are identified and analysed. In the uniform loading condition, the effect of core density and face-sheets thicknesses is analysed. Likewise, the influence of pulse shape on the failure modes is investigated by deriving a pressure-impulse (P-I) diagram. For localised loading, a comparative study is carried out to assess the blast resistant behaviours of three types of structures: sandwich panel with honeycomb core, two face-sheets with air core and monolithic plate, in terms of their permanent deflections and damage degrees. The finding of this research provides a valuable insight into the engineering design of sandwich constructions against air blast loads.

High-Gain and Wideband Microstrip Antenna Using Glass/Epoxy Composite and Nomex Honeycomb (유리섬유/에폭시 복합재료와 허니컴을 이용한 고성능의 마이크로스트립 안테나 설계)

  • You C.S.;Hwang W.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.1-4
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    • 2004
  • In this paper we developed Composite-Smart-Structures(CSS) using sandwich structure composed of Glass/Epoxy laminates and Nomex honeycomb and microstrip antenna. Transmission/reflection theory shows that antenna performances can be improved due to multiple reflection by Glass/Epoxy facesheet, and honeycomb is used for air gap between antenna and facesheet. Stacked radiating patches are used for the wideband. Facesheet and honeycomb thicknesses are selected considering both wideband and high gain. Measured electrical performances show that CSS has wide bandwidth over $10\%$ and higher gain by 3.5dBi than initially designed antenna, and no doubt it has excellent mechanical performances by sandwich effect given by composite laminates and honeycomb core. The CSS concept can be extended to give a useful guide for manufacturers of structural body panels as well as antenna designers, promising innovative future communication technology.

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Experimental study for optimizing the thermal regulating system with phase change material on the photovoltaic panel (태양광패널 온도제어를 위한 PCM시스템 최적화에 관한 실험적 연구)

  • Lee, Hyo-Jin;Chun, Jong-Han
    • 한국태양에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.273-278
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    • 2009
  • The experimental study is performed to investigate the optimum design of the system dissipating properly heat from the in-situ solar panel installed on site. For this purpose, six 12-Watts panels, which are set at the different conditions of the solar panels contained phase change material, changing the array of the aluminum fin and honeycomb at the back of the panel, are tested. PCM, which has $44^{\circ}C$ melting point, is chosen in this study. In order to enhance the thermal heat from the absorbed heat in PCM, finned aluminum plate is placed. Furthermore, Aluminum honeycomb is imbedded in the back container to find if it would improve the thermal conductivity of PCM. As a result, the solar panel, which is combined with honeycomb and outward fins with PCM instead of placing the fine inward, is showing the best performance in terms of controling panel temperature and efficiency.

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An Experimental Study on the Temperature Variation in Heat Storage Zone in the Honeycomb-covered Small Saltless Solar Pond (벌집형 소형 태양열 저장수조의 열저장층 내의 온도변화에 관한 실험적 연구)

  • Pak, Ee-Tong;Hwang, Sung-Il;Hahn, Dong-Kyun
    • Solar Energy
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    • v.9 no.1
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    • pp.30-35
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    • 1989
  • This paper dealt with an experiments on temperature vairation in the heat storage zone due to change of vertical location (height) of sink diffuser and flow extraction in small saltless solar pond ($0.5{\times}0.5{\times}1.0M$), and the honeycomb device for this experimental purpose consisted of one-tired, sealed, and air filled by honeycomb panels. As results of experiments, 1) The storage zone was formed under lower region below the honeycomb device. 2) The higher vertical location of sink diffuser was placed, the more mixing phenomenon increased in the pond at steady flow extraction. 3) The more flow extraction increased, the more mixing phenomenon decreased at constant heat exchanger and variable flow extraction.

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Evaluation of the Property of adiabatic Insulation for TTX Train with Sandwich Composite bodyshell (샌드위치 복합소재가 적용된 틸팅 차량의 단열 특성 평가 연구)

  • Lee Sang-Jin;Oh Kyung-Won;Jeong Jong-Cheol;Cho Se-Hyun;Seo Soung-il
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.251-256
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    • 2005
  • This study was performed the heat transportation ratio of three types of the following sandwich panel by KS F 2278(2003) ; Type ${\sharp}1$ : Carbon/epoxy Aluminum Honeycomb and Balsa Core Sandwich Panel(Thickness : 37mm), Type ${\sharp}2$ : Carbon/epoxy Aluminum Honeycomb Core Sandwich Panel(Thickness : 57mm), and Type ${\sharp}3$ : Carbon/epoxy Aluminum Honeycomb Core Sandwich Panel(Thickness : 37mm). Also was performed the heat transportation of next three types of the following sandwich panel by KS F2277(2002) ; Type ${\sharp}4$ and ${\sharp}5$ : 27mm, and 35mm thick-Aluminum Honeycomb Sandwich Panels, and Type ${\sharp}6$ : 27mm thick-Foaming Aluminum Sandwich Panel. It is the larger area between the skin and core, the heat transportation ratio is the higher, and when it is composed of the hybrid composite structure, good insulation property was shown.

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Analysis of Sound Insulation Performance of Honeycomb Composite Panels for Cruise Ships (크루즈선박용 허니컴 패널의 차음 성능 해석)

  • Kwon, Hyun-Wung;Hong, Suk-Yoon;Roh, Jae-Ouk;Song, Jee-Hun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.20 no.2
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    • pp.234-240
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    • 2014
  • In this paper, the interface matrix of honeycomb composite panel has been derived by the governing equation of a honeycomb sandwich panel. The interface matrix of honeycomb panel is added to the previously developed transfer matrix method, thus analysis of the multi-layered insulation composite panel with honeycomb is accomplished. Furthermore, predictions of sound transmission loss(STL) for the ship's insulation panel with honeycomb and mineral wool are presented. The insulation performance of the honeycomb used for skin of the ship's insulation panel is better than that of 0.35 mm steel panel by 2dB, approximately. Although honeycomb panel has inefficient insulation performance beside steel panel, honeycomb panel achieve improvements in the performance of weight reduction. The surface density of the panel with honeycomb is rather than with steel by $5.2kg/m^2$. It is decrease in weight by 31.7 %.

Temperature distribution behaviors of GFRP honeycomb hollow section sandwich panels

  • Kong, B.;Cai, C.S.;Pan, F.
    • Structural Engineering and Mechanics
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    • v.47 no.5
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    • pp.623-641
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    • 2013
  • The fiber-reinforced polymer (FRP) composite panel, with the benefits of light weight, high strength, good corrosion resistance, and long-term durability, has been considered as one of the prosperous alternatives for structural retrofits and replacements. Although with these advantages, a further application of FRPs in bridge engineering may be restricted, and that is partly due to some unsatisfied thermal performance observed in recent studies. In this regard, Kansas Department of Transportation (DOT) conducted a field monitoring program on a bridge with glass FRP (GFRP) honeycomb hollow section sandwich panels. The temperatures of the panel surfaces and ambient air were measured from December 2002 to July 2004. In this paper, the temperature distributing behaviors of the panels are firstly demonstrated and discussed based on the field measurements. Then, a numerical modeling procedure of temperature fields is developed and verified. This model is capable of predicting the temperature distributions with the local environmental conditions and material's thermal properties. Finally, a parametric study is employed to examine the sensitivities of several temperature influencing factors, including the hollow section configurations, environmental conditions, and material properties.