• Title/Summary/Keyword: Honeycomb Sandwich panel

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Failure Maps and Derivation of Optimal Design Parameters for a Quasi-Kagome Truss Sandwich Panel Subjected to Bending Load (굽힘하중을 받는 준 카고메 트러스 샌드위치 판재의 파손선도와 최적설계변수의 도출)

  • Lim, Chai-Hong;Jeon, In-Su;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.943-950
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    • 2007
  • A new metallic sandwich panel with a quasi-Kagome truss core subjected to bending load has been analyzed. First, equations of the failure loads corresponding to the eight failure modes are presented. Then, non-dimensional forms of the equations are derived as functions of three geometric variables, one material parameter (yield strain), one load index and one weight index. Failure maps are presented for a given weight index. By using the dimensionless forms of equations as the design constraints, two kinds of optimization are performed. One is based on the weight, that is, the objective function, namely, the dimensionless load is to be maximized for a given weight. Another is based on the load, that is, the dimensionless weight is to be minimized for a given load. The results of the two optimization processes are found to agree each other. The optimized geometric variables are derived as a function of given weights or failure loads. The performance of the quasi-Kagome truss as the core of a sandwich panel is evaluated by comparison with those of honeycomb cored and octet truss cored panels.

Impact Damage of Honeycomb Sandwich Antenna Structures (통신 안테나용 허니콤 샌드위치 구조물의 충격 손상에 관한 연구)

  • Kim, Cha-Gyeom;Lee, Ra-Mi;Park, Hyeon-Cheol;Hwang, Un-Bong;Park, Wi-Sang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.2
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    • pp.387-398
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    • 2002
  • The impact response and damage of CLAS panel was investigated experimentally. The facesheet material used was RO4003 woven-glass hydrocarbon/ceramic and the core material was Nomex honeycomb with a cell size of 3.2mm and a density of 96 kg/㎥. The shield plane used was RO4003 and 2024-T3 aluminum. Static indentation and impact test was conducted to characterize the type and extent of the damage observed in two CLAS panels, and the performance of antenna used in a wireless LAN system. Correlation of peak contact force, residual indentation and the delamination area shows impact damage of the panel with an aluminum shield plane is larger than that of the panel with RO4003 shield plane, although the former is more penetration resistant. The damage was observed by naked eye, ultrasonic inspection and cross sectioning. The shape and size of delamination was estimated by ultrasonic inspection, and the area of delamination linearly increases as impact energy increases. The performance of impact damaged antenna was estimated by measuring return loss and radiation pattern. It was revealed that the performance of antenna was related to the impact damage and there was a threshold that the performance of antenna fell as impact energy level changed. The threshold was between the impact energies of 1.5J and 1.75J.

Simulation of Low Velocity Impact of Honeycomb Sandwich Composite Panels for the BIMODAL Tram Application (바이모달 트램 적용 하니컴 샌드위치 복합재 패널의 저속 충격 해석)

  • Lee, Jae-Youl;Jeong, Jong-Cheol;Shin, Kwang-Bok
    • Composites Research
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    • v.20 no.4
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    • pp.42-50
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    • 2007
  • This paper describes the results of experiments and numerical simulation studies on the low-velocity impact damage of two different sandwich composite panels for application to bodyshell and floor structure of the BIMODAL tram vehicle. Square test samples of 100mm sides were subjected to low-velocity impact loading using an instrumented testing machine at four impact energy levels. Part of this work presented is focused on the finite element analysis of low-velocity impact response onto a sandwich composite panels. It is based on the application of explicit finite element (FE) analysis codes LS-DYNA 3D to study the impact response of sandwich structures under low-velocity impact conditions. Material testing was conducted to determine the input parameters for the metallic and composite material model, and the effective equivalent damage model for the orthotropic honeycomb materials. Numerical and experimental results showed a good agreement for damage area and the depth of indentation of sandwich composite panels created by the impact loading.

Microstrip Antenna for SAR Applications with Microwave Composite Laminates and Honeycomb Cores (복합재료 하니콤 샌드위치 판넬을 이용한 SAR 시스템용 마이크로스트립 안테나 개발)

  • 유치상;이라미;황운봉;박현철;박위상
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.195-198
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    • 2000
  • Microstrip antenna for SAR applications is designed with microwave composite laminates and Nomex honeycomb cores, which becomes an aircraft's structural panel. This study demonstrated fabrication, design procedures and structural and electrical performances of complex antenna system presented. For validating structural rigidity, 3-point bending test is performed, and simulation results for the complex antenna array are compared with measurements for its electrical performance. The results show that this antenna system can be applied in dual polarized synthetic aperture radar and has a good flexural stiffness with comparison of previous sandwich constructions.

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An Experimental Study on the Failure of a Novel Composite Sandwich Structure (새로운 형상의 복합재 샌드위치 체결부 구조의 파손거동 연구)

  • Kwak, Byeong-Su;Kim, Hong-Il;Dong, Seung-Jin;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.29 no.4
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    • pp.209-215
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    • 2016
  • The failure of composite sandwich structures with thickness and material variation was studied. The main body of the structure is sandwich plate made of the carbon composite face and Aluminum honeycomb core. It is connected with composite laminated flange without core through transition region of tapered sandwich panel with foam core. Tension and compression tests were conducted for the total of 6 panels, 3 for each. Test results showed that the panels under compression are vulnerable to the face failure along the material discontinuity line between two different cores. However the failure load of which panel does not show such failure can carry 16% more load and fails in honeycomb core and face debonding. For the tensile load, the extensive delamination failure was observed at the corner radius which connects the panel and the flange. The average failure load for compression is about 7 times the tensile failure load. Accordingly, these sandwich structures should be applied to the components that endure the compressive loadings.

Active control to reduce the vibration amplitude of the solar honeycomb sandwich panels with CNTRC facesheets using piezoelectric patch sensor and actuator

  • Amini, Amir;Mohammadimehr, M.;Faraji, A.R.
    • Steel and Composite Structures
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    • v.32 no.5
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    • pp.671-686
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    • 2019
  • Active control of solar panels with honeycomb core and carbon nanotube reinforced composite (CNTRC) facesheets for smart structures using piezoelectric patch sensor and actuator to reduce the amplitude of vibration is a lack of the previous study and it is the novelty of this research. Of active control elements are piezoelectric patches which act as sensors and actuators in many systems. Their low power consumption is worth mentioning. Thus, deriving a simple and efficient model of piezoelectric patch's elastic, electrical, and elastoelectric properties would be of much significance. In the present study, first, to reduce vibrations in composite plates reinforced by carbon nanotubes, motion equations were obtained by the extended rule of mixture. Second, to simulate the equations of the system, up to 36 mode shape vectors were considered so that the stress strain behavior of the panel and extent of displacement are thoroughly evaluated. Then, to have a more acceptable analysis, the effects of external disturbances (Aerodynamic forces) and lumped mass are investigated on the stability of the system. Finally, elastoelectric effects are examined in piezoelectric patches. The results of the present research can be used for micro-vibration suppression in satellites such as solar panels, space telescopes, and interferometers and also to optimize active control panel for various applications.

Optimal placement of piezoelectric actuator/senor patches pair in sandwich plate by improved genetic algorithm

  • Amini, Amir;Mohammadimehr, Mehdi;Faraji, Alireza
    • Smart Structures and Systems
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    • v.26 no.6
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    • pp.721-733
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    • 2020
  • The present study investigates the employing of piezoelectric patches in active control of a sandwich plate. Indeed, the active control and optimal patch distribution on this structure are presented together. A sandwich plate with honeycomb core and composite reinforced by carbon nanotubes in facesheet layers is considered so that the optimum position of actuator/sensor patches pair is guaranteed to suppress the vibration of sandwich structures. The sandwich panel consists of a search space which is a square of 200 × 200 mm with a numerous number of candidates for the optimum position. Also, different dimension of square and rectangular plates to obtain the optimal placement of piezoelectric actuator/senor patches pair is considered. Based on genetic algorithm and LQR, the optimum position of patches and fitness function is determined, respectively. The present study reveals that the efficiency and performance of LQR control is affected by the optimal placement of the actuator/sensor patches pair to a large extent. It is also shown that an intelligent selection of the parent, repeated genes filtering, and 80% crossover and 20% mutation would increase the convergence of the algorithm. It is noted that a fitness function is achieved by collection actuator/sensor patches pair cost functions in the same position (controllability). It is worth mentioning that the study of the optimal location of actuator/sensor patches pair is carried out for different boundary conditions of a sandwich plate such as simply supported and clamped boundary conditions.

Model Updating of an Equipment Panel with Embedded Heat Pipes (히트 파이프가 내장된 통신위성용 탑재체 패널의 해석모델 개선)

  • 양군호;최성봉;김흥배;문상무
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.114-121
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    • 1998
  • This paper presents the model updating of an equipment panel by using modal test and sensitivity analysis. The equipment panel is one of the major structures of communication satellite, on which broadcasting and communication equipments are mounted. For high rigidity and light weight, the panel was designed as an aluminum honeycomb sandwich panel. In addition, heat pipes were embedded in the panel for thermal control. It is essential to improve the finite element model of a satellite by using modal test in order to verify the satellite is designed with adequate margin under launch environment. In this paper, Young's modulus of aluminum facesheet was selected as a modified parameter by sensitivity analysis. The effect of rotational springs of boundary points was also considered.

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Model Updating of an Equipment Panel with Embedded Heat Pipes (히트 파이프가 내장된 통신위성용 탑재체 패널의 해석모델 개선)

  • 양군호;최성봉;김홍배;문상무
    • Journal of KSNVE
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    • v.9 no.2
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    • pp.248-257
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    • 1999
  • This paper presents the model updating of an equipment panel by using modal test and sensitivity analysis. The equipment panel is one of the major structures of communication satelite, on which broadcasting and communication equipments are mounted. For high rigidity and light weight, the panel was designed as an aluminum honeycomb sandwich panel. In addition, heat pipes were embedded in the panel for thermal control. It is essential to improve the finite element model of a spacecraft structure by using modal test in order to verify that the satellite is designed and fabricated with adequate margin under launch environment. In this paper, Young's modulus of aluminumfacesheet was selected as a modified parameter in the sensitivity analysis. The effect of boundary conditions on model improvement was also investigated.

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A Study on the Standardized Finite Element Models for Carbody Structures of Railway Vehicle Made of Sandwich Composites (샌드위치 복합재 적용 철도차량 차체 구조물의 표준유한요소모델 제시 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Ko, Hee-Young;Ko, Tae-Hwan
    • Journal of the Korean Society for Railway
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    • v.13 no.4
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    • pp.382-388
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    • 2010
  • This paper describes the standardized finite element model for carbody structures of railway vehicle made of sandwich composites. Recently, sandwich composites were widely used to railway vehicle due to the improvement of energy efficiency, high specific stiffness and strength, weight reduction and space saving in korea. Therefore, structural integrity should be verified using finite element analysis prior to the manufacture of composite railway vehicle. The standardized finite element model for composite carbody structures was introduced through comparing the results of real structural test under vertical, compressive, twisting load and natural frequency test of various railway vehicles in this study. The results show that the quadratic shell element is suitable to model the reinforced metal frame used to improve the flexural stiffness of sandwich panel compared to beam element, and layered shell and solid element are recommended to model the skin and honeycomb core of sandwich panel compared to sandwich shell element. Also, the proposed standard finite element model has the merit of being applied to crashworthiness problem without modifications of finite element model.