• Title/Summary/Keyword: Hole-drilling method

Search Result 184, Processing Time 0.034 seconds

Residual Stress Analysis of the Overlay Weld on the Dissimilar Metal Butt Weld (이종재이종재료 Butt 용접에 대한 Overlay 용접의 잔류응력해석)

  • Kim, Kang-Soo;Lee, Ho-Jin;Lee, Bong-Sang;Jung, In-Chul;Byeon, Jin-Gwi;Park, Kwang-Soo
    • Proceedings of the KSME Conference
    • /
    • 2008.11a
    • /
    • pp.534-537
    • /
    • 2008
  • In recent years, the dissimilar metal, Alloy 82/182 welds used to connect stainless steel piping and low alloy steel or carbon steel components in nuclear reactor piping system have experienced cracking due to primary water stress corrosion(PWSCC). It is well known that one reason of the cracking is the residual stress by the weld. But, it is difficult to estimate exactly weld residual stress due to many parameters of welding. In this paper, the analysis of 3 FEM models made by ABAQUS Code is performed to estimate exactly the weld residual stress on the dissimilar metal weld. 3 FEM models are Butt model, Repair model and Overlay model and are the plane.strain 2D model. The thermal analysis and the stress analysis are performed on each model and the residual stresses on each model were calculated and compared respectively. Also, the specimen of Butt model was made and the residual stresses were measured by X-Ray method and Hole Drilling Technique. These results were compared with the FEM result of Butt model.

  • PDF

Effect of Quenchant Temperature on the Surface Residual Stress in Gas Carburized AISI 8620 Steel (가스침탄 처리한 AISI 8620 강에서 급냉제가 표면잔류응력에 미치는 영향)

  • Jang, C.G.;Hahn, J.H.;Hwang, N.M.;Kim, J.J.;Lim, B.S.
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.2 no.2
    • /
    • pp.27-32
    • /
    • 1989
  • The effect of quenchant temperature on the surface residual stress was studied for AISI 8620 steel. Specimens were carburized at $900^{\circ}C$ in all case type furnace using a gas-base atmosphere of methanol cracked and liquefied petroleum gas, and then subjected to single reheat quenchant in oil or salt bath in the temperature range of $60^{\circ}C$ to $300^{\circ}C$. After carburizing and reheat Quenching, residual stress was measured by the hole drilling method. Experimental results showed that the surface residual stress was increased as the quenchant temperature was raised. This is in contrast to the fact that the formation of phase of low transformation strain such as bainite results in lower surface compressive stress. The greater compressive stress observed in specimens Quenched at higher temperature may be attributed to the shifting of the transformation start point farther from the surface, as was reported in other carburizing steels.

  • PDF

An Experimental Study on the Pozzolan Reaction of discarded Bentonite by the Cooling Method after Heat Treatment (소성가공한 폐 벤토나이트 분말의 냉각방법에 따른 포졸란 반응성에 관한 실험적 연구)

  • Kim, Hyo-Yeul;Kang, Byeung-Hee
    • Journal of the Korea Institute of Building Construction
    • /
    • v.2 no.3
    • /
    • pp.139-146
    • /
    • 2002
  • As the bentonite is main material to prevent from collapse of drilling hole at underground excavation works, it is increased using quantity on construction industry day by day. But, the discarded bentonite that is over using at underground excavation works is caused various environmental trouble as soil and water pollution est. This study aims to propose a foundamental report for pozzolan reaction of discarded Bentonite powder by heat-treatment and cooling as concrete mineral admixture. To find out pozzolan reaction ability of discarded Bentonite powder by indirect cooling & cooling using of water after heat-treatment, the experiments are excuted Phenolphtalein test, setting test, pH test and the analysis by X-ray diffractor. As a result of this study, discarded Bentonite powder can be utilized as concrete mineral admixture by heat-treatment and especially, pozzolan reaction ability of discarded Bentonite powder is superior to the situation of 50$0^{\circ}C$~$700^{\circ}C$, 60min.

A Study on Machining Effects on Residual Stress at Dissimilar Metal Weld Region (기계가공이 이종용접부의 잔류응력에 미치는 영향에 관한 연구)

  • Lee, Kyoung-Soo;Lee, Jeong-Geun;Lee, Seong-Ho;Park, Chi-Yong;Lee, Seung-Geon;Park, Jai-Hak
    • Journal of Welding and Joining
    • /
    • v.29 no.2
    • /
    • pp.56-63
    • /
    • 2011
  • his paper aimed to understand the residual stress in the dissimilar metal welds of nuclear power plant. Two kinds of residual stress were considered, which caused by welding and machining. Residual stress due to mechanical machining was measured by hole-drilling technique and x-ray diffraction method for the SA508 and F316L. Weld residual stress at dissimilar metal weld between SA508 and F316L was evaluated by FEA. Residual stress profiles were obtained for the inside surface and through thickness of welds. Machining effect was also analyzed by FEA. According to the residual stress measurement, it was observed that mechanical machining can generate tensile stress on the surface of the test material. However, FEA results showed that mechanical machining did not increase the tensile stress on the surface of weld region. Further study with more elaborate measurement and numerical analysis is required to identify the effect of machining on residual stress in the dissimilar metal weld region.

Comparison of Ablation Characteristics of Carbon Nanotube reinforced Hybrid Al2O3 by using Ultrashort Pulse Laser (순수 알루미나와 탄소나노튜브 강화 알루미나 복합체의 극초단 펄스레이저 가공특성 비교)

  • Lee, Jun-Young;Yoon, Ji-Wook;Kang, Myung-Chang;Cho, Sung-Hak
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.12 no.6
    • /
    • pp.23-29
    • /
    • 2013
  • In this paper, pure $I_{ph}$ and hybrid carbon nanotube reinforced $I_{ph}$ were sintered using the SPS(spark plasma sintering) method for high densification. A nanosecond laser (${\lambda}=1063nm$, ${\tau}P=10ns$) and a femtosecond laser (${\lambda}=1027nm$, ${\tau}P=380fs$) were installed on an optical system for the micromachining test. The ablation characteristics of the pure $I_{ph}$ and CNT/$I_{ph}$ composites, such as thermal effect and ablation depth, were investigated using FE-SEM and a confocal microscope device. Laser machining results for the two mating materials showed improved performances: CNT/$I_{ph}$ composites showed good surface morphology of hole drilling without a melting zone due to the composites' high thermal properties; also, the ablated depth of CNT/$I_{ph}$ was higher than that of pure $I_{ph}$.

A Study on the Welding Deformations and Residual Stresses for Circumferential Welded Cylinders (원통의 용접변형 및 잔류응력에 대한 연구)

  • K.Y. Yoo;D.S. Um
    • Journal of the Society of Naval Architects of Korea
    • /
    • v.35 no.4
    • /
    • pp.55-64
    • /
    • 1998
  • Using blind hole drilling method the residual stresses and welding deflections are measured for the cylindrical shell with various heat inputs and cylinder diameters. As a result, it is verified that the axial and hoop residual stresses which are generated near the weld part of cylinders are increased, as the heat inputs and cylinder diameters are increased. And experimental results show good agreements with those of precedent researchers. In this paper, it is validated that dominant parameters, heat input Q and the dimension of cylinder h/D have some effects on the magnitude and distribution of axial and hoop residual stresses and welding deflections. The empirical equations of residual stresses and welding deflections are made by using multiple linear regression with experimental results.

  • PDF

Proposal of residual stress mitigation in nuclear safety-related austenitic stainless steel TP304 pipe bended by local induction heating process via elastic-plastic finite element analysis

  • Kim, Jong-Sung;Kim, Kyoung-Soo;Oh, Young-Jin;Oh, Chang-Young
    • Nuclear Engineering and Technology
    • /
    • v.51 no.5
    • /
    • pp.1451-1469
    • /
    • 2019
  • This paper proposes a residual stress mitigation of a nuclear safety-related austenitic stainless steel TP304 pipe bended by local induction heating process via performing elastic-plastic finite element analysis. Residual stress distributions of the pipe bend were calculated by performing finite element analysis. Validity of the finite element analysis procedure was verified via comparing with temperature histories measured by using thermocouples, ultrasonic thickness measurement results, and residual stress measurement results by a hole-drilling method. Parametric finite element stress analysis was performed to investigate effects of the process and geometric shape variables on the residual stresses on inner surfaces of the pipe by applying the verified procedure. As a result of the parametric analysis, it was found that it is difficult to considerably reduce the inner surface residual stresses by changing the existing process and geometric shape variables. So, in order to mitigate the residual stresses, effect of an additional process such as cooling after the bending on the residual stresses was investigated. Finally, it was identified that the additional heating after the bending can significantly reduce the residual stresses while other variables have insignificant effect.

A Study on Application and Stability Analysis of Spiral Pipe Nailing System (스파이럴 파이프 네일링 시스템의 안정해석 및 적용성에 관한 연구)

  • Park, Si-Sam;Park, Sung-Chul;Jung, Sung-Pill;Kim, Hong-Taek
    • Journal of the Korean GEO-environmental Society
    • /
    • v.5 no.2
    • /
    • pp.41-49
    • /
    • 2004
  • In this study, a newly modified soil nailing technology named as the SPN (Spiral Pipe Nailing) system, is developed to self drilling method can apply to ground which is hard to keep shape of bore hole. And limit equilibrium analysis with simplified trial wedge method while length ratio and bond ratio being altered was performed to evaluate slope stability considered of tensile strength and bending stiffness. Also, using $FLAC^{2D}$ program, superiority of the SPN system was compared to the GSN (General Soil Nailing) system about an example section. And effects of various factors related to the design of the SPN system, such as the type of drilling method and the bit, are examined throughout a series of the displacement-controlled field pull-out tests. As a result, the SPN system is better than the GSN system in slope stability because of having larger bending stiffness, tensile strength and unit skin friction. And results of simplified trial wedge method are similar to results of TALREN 97 program, commercial limit equilibrium analysis computer software, about an example section. Consequently, it will find out of that the SPN system reduce displacements and settlements in down excavation process as well as to increase the global stability.

  • PDF

A Study on the Development of the Rock Blastability Classification and the Methods for Minimizing Overbereak in Tunnel (터널 굴착면 여굴 최소화를 위한 발파암 분류(안) 및 공법 개발 연구)

  • 이태노;김동현;서영화
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2002.10a
    • /
    • pp.303-310
    • /
    • 2002
  • Overbreak occurred inevitably in a tunnel excavation, Is the main factor for increasing cost and time in tunnel projects. Furthermore the damage to the remained rock mass related to the overbreak can give rise to a serious safety problem in tunnels. As a rule of thumb, causes for the overbreak are inaccuracy in drilling, the wrong design of blasting and selection of explosives, and heterogeneity in rock mass. Specially, the geological features of the rock mass around periphery of an excavation are very important factors, so a lot of researches have been conducted to describe these phenomena. But the quantitative geological classification of the rock mass for the overbreak and the method for decreasing the amount of the overbreak have not been established. Besides, the technical improvement of the charge method is requested as explosives for the smooth blasting have not functioned efficiently. In this study, the working face around periphery of an excavation has been continuously sectionalized to 5∼6 parts, and the new Blastability Index for the overbreak based on 6 factors of RMD(Rock Mass Description), UCS(Uniaxial Compressive Strength) JPS(Joint Plane Spacing), JPO(Joint Plane Orientation), JPA(Joint Plane Aperture) and FM(Filling Material) is proposed to classify sections of the working face. On the basis of this classification, the distance between contour holes and the charging density are determined to minimize the overbreak. For controlling the charging density and improving the function of explosives, the New Deck Charge(N.D.C) method utilizing the deck charge method and detonation transmission in hole has been developed.

  • PDF

An Experimental Study on the Application of End-Expanded Soil Nailing Method (선단확장식 소일네일링 공법의 적용성에 관한 실험적 연구)

  • Lee, Sang-Eun;Jang, Yun-Ho;Moon, Chang-Yeul;Jeong, Gyo-Cheol;Park, Young-Sun
    • The Journal of Engineering Geology
    • /
    • v.17 no.4
    • /
    • pp.525-534
    • /
    • 2007
  • The peculiarity of end-expanded soil nailing method(EESNM) is in fixing the wedge-type steel body spreaded by collars and grouting its surroundings by cement milk within soils, after extending hole bottom over drilling hole diameter with top drill bit. The present study was done to establish the effect of this method. Laboratory model test were carried out to investigate the behavior characteristics with the performance of the pull-out test and failure experiment, after preparing soil test box having 1,300mm length, width 1,000mm, and height 1,100mm, and the same experimental condition was set up to compare with the general soil nailing method(GSNM). The pull-out force of about 23 percentage was increased, and the horizontal displacements 1.2 from 9.1 percentage in soil-nailed wall decreased in EESNM compare with GSNM. The axial force acting on nail increased considerably at load level over 7 ton in EESNM and 5 ton in GSNM. The predicted failure line from the maxima analyzed by axial tensile strain located at long distance from soil-nailed wall in EESNM. The EESNM demonstrated the superiority of reinforcement effect in comparison with GSNM from the results above mentioned.