• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.2
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• pp.1-8
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• 2004

Applications of the deep hole drilling process can be found in many industries ranging from large aerospace manufacturer to small tool and die shop. Deep hole drilling process with small diameter generally requires high quality and accuracy. But problems which may arise or result from the deep hole drilling process include drill breakage, the generation of a finished part surface which does not satisfy required quality, and process instability. To guaranty the required machining quality and accuracy, it is important to understand and improve the deep hole drilling process. In this study, deep hole drilling experiments using tingle edge drill with small diameter under 2mm have been carried out for difficult to cut materials such as C42CrMo4 and C45pb and the experimental results were analyzed. Feed force and torque versus feed showed linear relationship in both materials. The feed force and torque are decreased as cutting speed is increased but the trends are not uniform in C42CrMo4.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.12 no.3
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• pp.8-16
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• 2003

Monitoring of the drill wear :md hole quality change is conducted during the drilling process. Cutting force measured by tool dynamometer is a evident feature estimating abnormal state of drilling. One major difficulty in using tool dynamometer is that the work-piece must be mounted on the dynamometer, and thus the machining process is disturbed and discontinuous. Acoustic transducer do not disturb the normal machining process and provide a relatively easy way to monitor a machining process for industrial application. for this advantage, AE signal is used to estimate the abnormal fate. In this study vision system is used to detect flank wear tendency and hole quality, there are many formal factors in hole quality decision circularity, cylindricity, straightness, and so of but these are difficult to measure in on-line monitoring. The movement of hole center and increasement of hole diameter is presented to determine hole quality. As the results of this experiment AE RMS signal and measurements by vision system are shorn the similar tendency as abnormal state of drilling.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2002.02a
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• pp.260-265
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• 2002

In micro hole punching process, it is very difficult to align punch with die hole. Misalignment can cause a falling-on in hole quality and breakage of punch and die. Micro punching using soft die plate without a die hole has a big advantage because it is not necessary to align punch with die hole and to consider die clearance. Soft die plates are made by polymers or hard rubbers which are softer than metals. In this study, several micro punching experiments are conducted. Micro punching test with some materials shows that micro hole punching is feasible with some soft die plates. Through the section shape obtained by mounting and polishing, the punched hole quality is measured and the shapes of burr and dome we studied.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.1038-1042
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• 2002

Monitoring of the drill wear and hole quality change is conducted during the drilling process. Cutting force measured by tool dynamometer is a evident feature estimating abnormal state of drilling. One major difficulty in using tool dynamometer is that the work piece must be mounted on the dynamometer, and thus the machining process is disturbed and discontinuous. Acoustic transducer do not disturb the normal machining process, and provide a relatively easy way to monitor a machining process for industrial application. For this advantage, AE signal is used to estimate the abnormal state. In this study vision system is used to detect flank wear tendency and hole quality, there are many formal factors in hole quality decision circularity, cylindricity, straightness, and so on, but these are difficult to measure in on-line monitoring. The movement of hole center and increasement of hole diameter is presented to determine hole quality As the results of this experiment, AE RMS signal and measurements by vision system are shown the similar tendency as abnormal state of drilling. And detection of the abnormal states using BPNs was achieved 96.4% reliability.

• Journal of the Korean Society of Tobacco Science
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• v.3 no.1
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• pp.58-65
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• 1981

This study was carried out to investigate the influence of distance of planting holes (51, 45, and 40 cm) and number of plants per a hole(4, 5, 6 plants) on agronomic characteristics, yield, and quality of an aromatic tobacco, Sohyang. The results are as follows: 1. Relative light intensity increased by widening the distance of holes. 2. Leaf area per a plant or per a leaf, and leaf length and width increased by widening the distance of holes and decreased by increasing the number of plants per a hole. But L. A. 1. increased by increasing the number of plants per a hole. Leaf shape index (Leaf length/Leaf width) showed little differences among treatments. 3. Dry weight of leaf, root, and stem per a plant decreased by increasing the number of plants per a hole. 4. Total nitrogen decreased by increasing number of plants per a hole and in the case of narrow distance of holes, but nicotine, reducing sugar, ether-extract and ash showed little differences. 5. Yield per 10a decreased by widening the distance of holes. 6. Quality(price per kg) was improved by increasing the number of plants per a hole at the Plot of 51m distance of holes. But there was no variation at the Plot of 45cm. And quality was decreased at the plot of 40cm distance of holes by increasing the number of Plants per a hole. 7. Price per 10a was highest in the plot of which plant spacing was $90\times$40cm and the number of plants per a hole was 4 (11112 plant/10a).

• Transactions of Materials Processing
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• v.14 no.3 s.75
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• pp.277-281
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• 2005

LTCC(Low temperature co-fired ceramic) is being recognized as a significant packaging material of electrical devices for the advantages such as relatively low temperature being needed for process, low conductor resistance and high printing resolution. In the process of LTCC electrical devices, the punched via-hole quality is one of the most important factors on the performance of the device. However, its mechanism is very complicated and optimization of the process seems difficult. In this paper, to clarify the process, via-hole punching experiments were carried out and the punched holes were examined in terms of their burr formation. The effects of thickness of PET sheet, ceramic sheet and punch-to- die clearance on via-hole quality were also discussed. Optimum process conditions are proposed and a factor $\kappa$ is introduced to express effect of the process variables.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10a
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• pp.101-106
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• 2003

Recent electronic equipment becomes smaller, more functional, and more complex. According to these trends, LTCC(low temperature co-fired ceramic) has been emerged as a promising technology in packaging industry. It consists of multi-layer ceramic sheet, and the circuit has 3D structure. In this technology via hole formation plays an important role because it provides an electric path for the packaging interconnection network. Therefore via hole quality is very important for ensuring performance of LTCC product. Via holes are formed on the green sheet that consists of ceramic(before sintering) layer and PET(polyethylene Terephthalate) one. In this paper we found the correlation between hole quality and process condition such as ceramic thickness, and tool size. The shear behavior of double layer sheet by micro hole punching which is different from that of single layer one was also discussed.

• Journal of Welding and Joining
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• v.30 no.3
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• pp.66-70
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• 2012

Welding is an essential process in the automotive industry. Most welding processes that are used for auto body is spot welding. And $CO_2$ arc welding is used in a small part. In production field, $CO_2$ arc welding process is decreased and spot welding process is increased due to welding quality is poor and defects are occurred in $CO_2$ arc welding process frequently. But $CO_2$ arc welding process should be used at robot interference parts and closed parts where spot welding couldn't. $CO_2$ welding is divided into lap welding and plug arc spot welding. In case of plug arc spot welding, burn through and under fill were caused in various welding environment such as different thickness combinations of base metal, teaching point, over the two steps welding and inconsistent voltage/current. It makes some problem like poor quality of welding area and decrease the productivity. In this study, we will evaluate the effect of teaching point through the weld pool behavior and bead geometry in the arc spot welding at the plut hole. Welding position is horizontal position. And galvanized steel sheet of 2.0mm thickness that has plug hole of 6mm diameter was used. Teaching point was changed by center, top, bottom, left and right of the plug hole. At each condition, the phenomenon of weld pool behavior was confirmed using a high-speed camera. As the result, we find the center of plug hole is the most optimal teaching point. In the other teaching point, under fill was occurred at the plug hole. This phenomenon is caused by gravity and surface tension. For performance of arc spot welding at the plug hole, the teaching condition should be controlled at a center of plug hole.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.130-136
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• 2003

A FQI(fatigue quality index) analysis using the concept of SF(severity factor) is performed to various shape of elliptical hole. FQI is fatigue quality index to estimate the dynamic SF from static SF by finite element analysis. Since the SF is affected by the location of cutout in plate and radius ratio, static SF is analyzed with finite element method and forms the equation of FQI for predicting a dynamic SF. To examine the validity, dynamic SF is measured by photoelastics and thermalelastics for an epoxy resin plate with various elliptical holes under dynamic load.

• Journal of Korean Society for Quality Management
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• v.25 no.1
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• pp.135-141
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• 1997

The Copper-Clad Laminate (CCL) is a main electronic component of specialtype printed circuit boards (PCBs) such as Silver Through Hole PCB. This CCL should have high reliability under the aging test, and usually the test is done at a higher temperature (110-$150^{\circ}C$) than the normal. Then, this test condition of high temperature may cause such quality problems as hole eccentricity and reduction of distance between part holes. After measuring the CCL shrinkage affected by temperature, the correction factor of a press mold was a, pp.ied to solve these problems. The results showed that the tolerance of hole pitch(${\pm}$$100{\mu}m$) was satisfactory and the internal and external failure costs were reduced by 55%.