• Transactions of the Korean Society of Mechanical Engineers B
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• v.32 no.12
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• pp.954-962
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• 2008

This study presents a numerical procedure to optimize the shape of cylindrical cooling hole to enhance film-cooling effectiveness. The RBNN method is used as an optimization technique with Reynolds-averaged Navier-Stokes analysis of fluid flow and heat transfer with shear stress transport turbulent model. The hole length-to-diameter ratio and injection angle are chosen as design variables and film-cooling effectiveness is considered as objective function which is to be maximized. Twelve training points are obtained by Latin Hypercube Sampling for two design variables. In the sensitivity analysis, it is found that the objective function is more sensitive to the injection angle of hole than the hole length-to diameter ratio. Optimum shape gives considerable increase in film-cooling effectiveness.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.2
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• pp.14-21
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• 2019

In recent years, the use of composite structures has become commonplace in various fields such as aerospace, architecture, and civil engineering. In this study, A method is proposed to find optimal position of bolt hole for fastening of composite structure. In the case of composites, stress distribution is very complicated, and design optimization based on this phenomenon increases difficulty. In selecting the optimum position of the bolt hole, the response surface method(rsm), which is a method of optimization, was applied. A response surface was created based on design points by multiple finite element analyzes. The position of the bolt hole that minimizes the stress when bolting on the response surface was found. The distribution of the stress at the position of the optimal hole was much lower than that of the initial design. Based on the results of this study, it is possible to increase the design safety factor of the structure by appropriately selecting the position of the bolt hole according to various load types when designing the structure and civil structure.

• Journal of Mechanical Science and Technology
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• v.16 no.7
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• pp.927-934
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• 2002

The HANARO ( High-flux Advanced Neutron Application Reactor) has been operated since 1995. The Cold Neutron (CN) hole was implanted in the reflector tank from the design stage. Before a vacuum chamber and a moderator cell for the cold neutron source are installed into the CN hole, it is necessary to measure exactly the size of the inside diameter and thickness of the CN hole to prevent the interference problem. Due to inaccessibility and high radiation field in the CN hole, a mechanical measurement method is not permitted. The immersed ultrasonic technique is considered as the best way to measure the thickness and the diameter of the CN hole. The 4-Axis manipulator was designed and fabricated for locating the ultrasonic sensors. The transducer of an ultrasonic sensor having 10 MHz frequency leads to high resolution as much as 0.03mm. The inside diameter and thickness of 550 points of the CN hole were measured using 2 channel ultrasonic sensors. The results show that the thickness and inside diameter of the CN hole is in the range of 3.3∼6.7mm and 156∼ 165mm, respectively. This data will be a good reference for the design of the cold neutron source facility.

• Explosives and Blasting
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• v.31 no.2
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• pp.1-5
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• 2013

Parameters of Swedish bench blast design was analyzed by robust design method. Orthogonal array which is adopted in this study was $L_9(3^4)$ and the parameters were hole diameter, explosive type, hole inclination and rock factor of 3 levels. Result of analysis showed that maximum and minimum burden are most affected by hole diameter, followed by explosive type, rock type and inclination of hole. Parameters affecting specific charge are in the order of rock type, explosive type and to specific drilling are hole diameter and explosive type. Cost analysis showed that robust design is capable of parameter optimization.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.13 no.6
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• pp.423-429
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• 2003

On this study. we improved the efficiency applying algorithm that is repeatedly using table of orthogonal array in discrete design space and filling a defect of gradient method in continuous design space. we showed optimal ply angle that maximized 1st natural frequency of CFRP laminated composite plate without a hole and with a hole by each aspect ratio. In the case of CFRP laminated composite plate without a hole, we confirmed the reliance and efficiency of algorithm in comparison with the result of optimization achievement repeatedly using statistical table of orthogonal array of experimental design and the BFGS optimal design method.

• Water Engineering Research
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• v.1 no.4
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• pp.259-266
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• 2000

Scour hole is formed due to the high shear stress of the jet flow at the outlet of a hydraulic structure and vortex erosion occurs in the scour hole. It is important to determine the amount of vortex erosion occurs in the scour hole. It is important to determine the amount of vortex erosion for the design of bed protection. If the vortex erosion continues and reaches to the hydraulic structure, it causes the deformation of the structure itself. To obtain the amount of the vortex erosion, it is necessary to determine the shear velocity of the line vortex in the scour hole was derived by the theory of energy conservation and found to be related to the upstream overflow velocity. The amount of vortex erosion from the scour hole was obtained using entrainment equation for given value of shear velocity. For a design purpose, if the flow velocity at the end of an apron and the properties of bed material are given, the amount of vortex erosion was obtained.

• Journal of Power System Engineering
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• v.15 no.4
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• pp.37-41
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• 2011

This paper introduces the special eddy current sensor and its characteristic for bolt hole defect evaluation in gas turbine rotor. In the past, Fluorescent penetration inspection method was used for qualitative defect evaluation in gas turbine rotor bolt hole. This method can defect the bolt hole defect but can not evaluate the defect size. Nowadays, eddy current method is used quantitative defect evaluation due to advanced sensor design technology. And eddy current method is more time and cost saving than the old method. We developed bolt shape eddy current sensor for the rotor bolt hole defect detection and evaluation. The eddy current sensor moves to the bolt hole guided by screw nut and detects the defect on the bolt hole. The bolt hole mock-up and artificial defects were made and used for the signal detection & resolution analysis of eddy current sensor. The results show that signal detection capability is enough to detect 0.2 mm depth defect. And the resolution capability is enough to differentiate 02, 0.5, 1.0 and 2.0 mm depth defect.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.3
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• pp.436-444
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• 2002

The measurement of residual stresses by the hole-drilling method has been commonly used to evaluate residual stresses in structural members. In this method, eccentricity can usually occur between the hole center and rosette gage center. In this study, the error due to the hole eccentricity is predicted using the artificial neural network. The neural network has trained training examples of stress ratio, normalized eccentricity, off-centered direction and stress error using backpropagation learning process. The prediction results of the error using the trained neural network are good agreement with FE analyzed ones.

• Proceedings of the Korean Vacuum Society Conference
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• 2014.02a
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• pp.150.1-150.1
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• 2014

Showerhead is used as a main part in the semiconductor equipment. The face plate flatness should remain constant and the cleaning performance must be gained to keep the uniformity level of etching or deposition in chemical vapor deposition process. High operating temperature or long period of thermal loading could lead the showerhead to be deformed thermally. In some case, the thermal deformation appears very sensitive to showerhead performance. This paper describes the methods for robust design using computational fluid dynamics. To reveal the influence of the post distribution on flow pattern in the showerhead cavity, numerical simulation was performed for several post distributions. The flow structure appears similar to an impinging flow near a centered baffle in showerhead cavity. We took the structure as an index to estimate diffusion path. A robust design to reduce the thermal deformation of showerhead can be achieved using post number increase without ill effect on flow. To prevent the showerhead deformation by heat loading, its face plate thickness was determined additionally using numerical simulation. The face plate has thousands of impinging holes. The design key is to keep pressure drop distribution on the showerhead face plate with the holes. This study reads the methodology to apply to a showerhead hole design. A Hagen-Poiseuille equation gives the pressure drop in a fluid flowing through such hole. The assumptions of the equation are the fluid is viscous-incompressible and the flow is laminar fully developed in a through hole. An equation can be expressed with radius R and length L related to the volume flow rate Q from the Hagen-Poiseuille equation, $Q={\pi}R4{\Delta}p/8{\mu}L$, where ${\mu}$ is the viscosity and ${\Delta}p$ is the pressure drop. In present case, each hole has steps at both the inlet and the outlet, and the fluid appears compressible. So we simplify the equation as $Q=C(R,L){\Delta}p$. A series of performance curves for a through hole with geometric parameters were obtained using two-dimensional numerical simulation. We obtained a relation between the hole diameter and hole length from the test cases to determine hole diameter at fixed hole length. A numerical simulation has been performed as a tool for enhancing showerhead robust design from flow structure. Geometric parameters for the design were post distribution and face plate thickness. The reinforced showerhead has been installed and its effective deposition profile is being shown in factory.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.25 no.2
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• pp.235-243
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• 2001

This paper describes a design study of the cylindrical multi-hole premixed burner to be used for condensing gas boiler which can raise performance and reduce NOx emission. In this study, specifications of the multi-hole burner (hole diameters and arrangement) are investigated using model flat burners in terms of flame stability, and combustion characteristics for stability and NOx emission are examined for cylindrical multi-hole burner. As a result, the equivalence ratio for optimum operation condition of the cylindrical burner is around 0.72(0.7∼0.75). In this condition, turn-down ratio becomes 3 : 1 at least which is suitable for proportional control. The NOx and CO emission is less than 40ppm and 25ppm(0$_2$0% basis), respectively. This burner can be applied LPG as well as NG because there is no difference for stable combustion region.