• 제목/요약/키워드: Hole Deformation

검색결과 175건 처리시간 0.03초

현장시험을 통한 ABG 하이브리드 공법의 거동 메커니즘 분석 (Behavioral Mechanism of Hybrid Model of ABG: Field Test)

  • 서형준;김현래;정남수;이인모
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2010년도 춘계 학술발표회
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    • pp.523-534
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    • 2010
  • A hybrid system of soil-nailing and compression anchor is proposed in this paper; the system is composed of an anchor bar (installed at the tip) with two PC strands and a steel bar. After drilling a hole, installing proposed hybrid systems, and filling the hole with grouting material, prestress is applied to the anchor bar to restrict the deformation at the head and/or to prevent shallow slope failures. However, since the elongation rate of PC strand is much larger than that of steel bar, yield at the steel bar will occur much earlier than the PC strand. It means that the yield load of the hybrid system will be overestimated if we simply add yield loads of the two - anchor bar and PC strands. It might be needed to try to match the yielding time of the two materials by applying the prestress to the anchor bar. It means that the main purpose of applying prestress to the anchor bar should be two-fold: to restrict the deformation at the nail head; and more importantly, to maximize the design load of the hybrid system by utilizing load transfer mechanism that transfers the prestress applied at the tip to the head through anchor bar. In order to study the load transfer mechanism in a systematic way, in-situ pullout tests were performed with the following conditions: soil-nailing only; hybrid system with the variation of prestress stresses from 0kN to 196kN. It was found that the prestress applied to the anchor system will induce the compressive stress to the steel bar; it will result in decrease in the slope of load-displacement curve of the steel bar. Then, the elongation at which the steel bar will reach yield stress might become similar to that of PC strands. By taking advantage of prestress to match elongations at yield, the pullout design load of the hybrid system can be increased up to twice that of the soil-nailing system.

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전열관의 굽힘 및 확관접합 잔류응력 (Residual Stress in U-Bending Deformations and Expansion Joints of Heat Exchanger Tubes)

  • 장진성;배강국;김우곤;김선재;국일현;김성청
    • 대한기계학회논문집A
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    • 제24권2호
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    • pp.279-289
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    • 2000
  • Residual stress induced in U-bending and tube-to-tubesheet joint processes of PWR's row-1 heat exchanger tube was measured by X-ray method and Hole-Drilling Method(HDM). Compressive residual stresses(-) at the extrados surface were induced in U-bending, and its maximum value reached -319 MPa in axial direction at the position of $\psi$ = $0^{\circ}$. Tensile residual stresses(+) of $\sigma_{zz}$ = 45 MPa and $\sigma_{\theta\theta}$ = 25 MPa were introduced in the intrados surface at the position of $\psi$ = $0^{\circ}$. Maximum tensile residual stress of 170 MPa was measured at the flank side at the position of $\psi$ = $90^{\circ}$, i.e., at apex region. It was observed that higher stress gradient was generated at the irregular transition regions (ITR). The trend of residual stress induced by U bending process of the tubes was found to be related with the change of ovality. The residual stress induced by the explosive joint method was found to be lower than that by the mechanical roll method. The gradient of residual stress along the expanded tube was highest at the transition region (TR), and the residual stress in circumferential direction was found to be higher than the residual stress in axial direction.

보 단부 용접상세에 따른 고강도강 기둥-보 접합부의 변형능력에 관한 연구 (A Study on Deformation Capacity of High Strength Steel Beam-to-Column Connections According to Welding Detail at Beam End)

  • 오상훈;박해용
    • 한국강구조학회 논문집
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    • 제26권4호
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    • pp.335-348
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    • 2014
  • 고강도 강의 경우 재료의 높은 항복비와 모재인성 부족으로 인해 휨 구조부재에 적용하기가 용이하지 않다. 고강도 강 휨재의 가장 큰 문제점 중 하나는 일반 연강접합부와 마찬가지로 보 단부의 취성파단이다. 연강접합부의 경우 부재의 보강 및 보 단부의 용접접근공 상세의 개량을 통하여 국내기준의 특수모멘트골조용 접합상세가 다수 개발된 바 있으나 고강도강 접합부에 대한 적용성 평가는 아직까지 미비한 실정이다. 본 연구는 국내에서 개발된 고강도 강(HSA800)을 적용한 기둥-보 접합부의 적용성 평가를 위한 초기단계의 연구이며 보 단부의 용접접근공 상세에 따른 고강도 강 접합부의 구조성능을 실험 및 해석적 방법을 통하여 고찰하였다.

좌굴 및 비선형성을 고려한 중형 수평축 풍력터빈용 샌드위치 복합재 회전날개의 설계 개선에 관한 연구 (Stress Analysis of Composite Rotor Blade with Sandwich Structure for Medium Class HAWT)

  • 공창덕;오동우;방조혁
    • 한국추진공학회지
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    • 제2권3호
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    • pp.1-9
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    • 1998
  • 풍력에너지는 자연의 에너지를 이용하므로써 환경문제와 경제적 측면에서 다른 대체 에너지보다 훨씬 유리하여 세계 여러 나라에서 각광을 받고 있다. 경제적인 이유로 풍력발전을 위한 회전날개가 대형화 되고 있으며, 경량화를 위해 복합재 구조등의 첨단 항공기술이 적용되고 있는 추세이다. 본 연구에서는 500㎾급 중형 풍력 발전시스템을 개발함에 있어, 적합한 공력 성능을 갖는 경량화 복합재 회전날개의 개선 설계를 수행하였다. 회전날개의 경량화를 위해 기 설계된 쉘-스파 구조물을 쉘-스파-샌드위치 구조물로 설계를 수정하였고, 배선형 해석을 통해서 경량화에 따른 대변형 문제를 검토하였으며, 파괴응력보다 낮은 상태에서 발생되는 국부좌굴에 의한 구조물의 안전성을 검토하였다. 또한, 허브의 금속재 삽입부분의 전단핀에 의한 핀 홀 주위의 응력해석을 수행하여 충분히 안전함을 확인하였고, 수정 설계된 구조물이 운용구간내에서 공진이 발생하지 않음을 확인하였다.

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블라인드 리벳 너트 체결 적합성에 관한 연구 (Accurate Fastening of Blind Rivet Nuts: A Study)

  • 김찬양;구본준;이사랑;최정묵;홍석무
    • 소성∙가공
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    • 제29권6호
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    • pp.331-337
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    • 2020
  • Blind rivet nuts (BRNs) are increasingly used in automotive industry because unlike conventional bolt fastening, BRN fastening requires access from one side only. Generally, fastening is conducted using automated units, but manual fastening may be resorted to in case of small quantities. Since the fastening direction is not exactly perpendicular to the sheet metal, the BRN axis is tilted with respect to the plate and may result in damage or incomplete fastening. As the tilt angle (clamping angle α) increases, undesired plate deformation occurs and the contact area of the plate with the BRN fastening area decreases, reducing the clamping effect. In this study, the reduction of the clamping effect with the α was investigated to ensure stable fastening force. M6 BRNs were used in the tests. The fastening force was measured as follows: the plate was cut in half through the center of the hole; the BRN was inserted into the hole and fastened; and the clamping angle a was measured (values, 0° ≤ α ≤ 9°). The force leading to the separation of the halves was measured using a universal testing machine (UTM). The maximum α range, in which the fastening force remains stable, was determined. Finite element (FE) analysis confirmed that the fastening force decreases approximately linearly with increasing α. Based on the experiment and FE analysis using various α, the fastening force was found to decrease with α. Further, the maximum tolerance for α that provides secure fastening without damage is suggested.

A methodology for assessing fatigue life of a countersunk riveted lap joint

  • Li, Gang;Renaud, Guillaume;Liao, Min;Okada, Takao;Machida, Shigeru
    • Advances in aircraft and spacecraft science
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    • 제4권1호
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    • pp.1-19
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    • 2017
  • Fatigue life prediction of a multi-row countersunk riveted lap joint was performed numerically. The stress and strain conditions in a highly stressed substructure of the joint were analysed using a global/local finite element (FE) model coupling approach. After validation of the FE models using experimental strain measurements, the stress/strain condition in the local three-dimensional (3D) FE model was simulated under a fatigue loading condition. This local model involved multiple load cases with nonlinearity in material properties, geometric deformation, and contact boundary conditions. The resulting stresses and strains were used in the Smith-Watson-Topper (SWT) strain life equation to assess the fatigue "initiation life", defined as the life to a 0.5 mm deep crack. Effects of the rivet-hole clearance and rivet head deformation on the predicted fatigue life were identified, and good agreement in the fatigue life was obtained between the experimental and the numerical results. Further crack growth from a 0.5 mm crack to the first linkup of two adjacent cracks was evaluated using the NRC in-house tool, CanGROW. Good correlation in the fatigue life was also obtained between the experimental result and the crack growth analysis. The study shows that the selected methodology is promising for assessing the fatigue life for the lap joint, which is expected to improve research efficiency by reducing test quantity and cost.

단층 및 파쇄대가 분포하는 Fill Dam 기초의 보강대책 (Geotechnical treatment for the fault and shattered zones under core foundation of fill dam)

  • 김연중;최명달
    • 지질공학
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    • 제2권1호
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    • pp.19-35
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    • 1992
  • 화강편마암을 지반으로 하는 지역의 Fill Dam 코어기초에 3-12m 폭의 단층대와 40여m 폭의 단층파쇄대가 신선한 암반사이에 분포하며, 이들 각각의 암반의 탄성특성은 현저한 차이를 보인다. 평판재하시험 및 시추공내 변형시험 등의 현장 원위치 시험결가 신선한 암반의 변형계수는 $42,000~168,000kg/\textrm{cm}^2$의 범위를 보이나 단층대의 변형계수는 $963~2,204kg/\textrm{cm}^2$, 파쇄대에서는 $1,238~2,098kg/\textrm{cm}^2$의 범위를 나타낸다. 이와 같이 큰 차이의 변형계수값을 갖는 단층대 및 단층파쇄대와 신선한 암반 사이에는 댐 성토 후 부등침하가 예상된다. 따라서 이에 대한 보강을 위하여 증분식 유한요소 프로그램인 FEADAM 84를 이용한 지반과 보강에 따른 변위 등을 검토하였다. 이때 구성된 유한요소망은 지표조사 및 시추조사에서 확인된 불연속면이 기하학적 분포특성을 고려하였다. 유한요소 해석을 통하여 계산된 단층대와 신선한 암반 사이의 보강 전 부등침하량은 약 6cm에 달하며, 콘크리트 치환 보강 후에는 0.5cm 이내로 나타났다.

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Bending behavior of squared cutout nanobeams incorporating surface stress effects

  • Eltaher, Mohamed A;Abdelrahman, Alaa A.
    • Steel and Composite Structures
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    • 제36권2호
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    • pp.143-161
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    • 2020
  • In nanosized structures as the surface area to the bulk volume ratio increases the classical continuum mechanics approaches fails to investigate the mechanical behavior of such structures. In perforated nanobeam structures, more decrease in the bulk volume is obtained due to perforation process thus nonclassical continuum approaches should be employed for reliable investigation of the mechanical behavior these structures. This article introduces an analytical methodology to investigate the size dependent, surface energy, and perforation impacts on the nonclassical bending behavior of regularly squared cutout nanobeam structures for the first time. To do this, geometrical model for both bulk and surface characteristics is developed for regularly squared perforated nanobeams. Based on the proposed geometrical model, the nonclassical Gurtin-Murdoch surface elasticity model is adopted and modified to incorporate the surface energy effects in perforated nanobeams. To investigate the effect of shear deformation associated with cutout process, both Euler-Bernoulli and Timoshenko beams theories are developed. Mathematical model for perforated nanobeam structure including surface energy effects are derived in comprehensive procedure and nonclassical boundary conditions are presented. Closed forms for the nonclassical bending and rotational displacements are derived for both theories considering all classical and nonclassical kinematics and kinetics boundary conditions. Additionally, both uniformly distributed and concentrated loads are considered. The developed methodology is verified and compared with the available results and an excellent agreement is noticed. Both classical and nonclassical bending profiles for both thin and thick perforated nanobeams are investigated. Numerical results are obtained to illustrate effects of beam filling ratio, the number of hole rows through the cross section, surface material characteristics, beam slenderness ratio as well as the boundary and loading conditions on the non-classical bending behavior of perforated nanobeams in the presence of surface effects. It is found that, the surface residual stress has more significant effect on the bending deflection compared with the corresponding effect of the surface elasticity, Es. The obtained results are supportive for the design, analysis and manufacturing of perforated nanobeams.

특수가스용기용 밸브의 안전성에 관한 실험적 연구 (Experimental Study on the Safety of a Valve for a Special Gas Cylinder)

  • 김청균
    • 한국가스학회지
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    • 제17권3호
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    • pp.14-19
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    • 2013
  • 본 연구에서는 특수가스용기용 밸브의 안전성에 관한 실험적 연구를 수행하였다. 시험용 밸브는 특수가스용기에 부착되었던 것을 무작위로 수거한 것으로 가스누출 및 작동 안전성에 대한 시험을 실시하였다. 실험결과에 의하면, 밸브의 몸체, 나사 체결부, 안전판, 방출구, 스템부, 핸들에서 가스누출 안전성에 영향을 미칠 정도의 크랙, 마모, 부식, 변형이 발생하지 않았다. 다만, 핸들의 페인트 일부가 벗겨지고, PT나사와 몸체에서 녹이 국부적으로 형성되어 있지만, 가스누출 안전성에 영향을 미칠 정도는 아니었다. 또한, 탈거한 밸브에서 가스누출은 발생되지 않았다. 다만, 밸브스템의 영구변형과 오링의 마찰표면 일부에서 손상이 관찰되었다. 따라서, 탈거된 밸브의 가스누출 안전성을 보장하기 위해서 밸브시트와 오링 교체하는 것이 바람직함을 알 수 있다. 또한, 핸들의 조임력을 주기적으로 점검하는 것이 필요함을 알 수 있었다.

필름 이송을 위한 진공 롤 외통의 정밀가공 공정개발 (Development of a precision machining process for the outer cylinder of vacuum roll for film transfer)

  • 김의중;이호상
    • Design & Manufacturing
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    • 제18권2호
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    • pp.1-8
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    • 2024
  • Unlike the roll-to-roll process that uses a steel roll and a nip roll, a vacuum roll can hold and transfer a thin film using a single roll. To precisely manufacture a vacuum roll, a thin outer cylinder must be machined, which is assembled on the outside of the roll and contacts the film via vacuum pressure. In this study, the effects of jaw width and chucking force on the deformation of the outer cylinder during the turning process were investigated using analysis, and a precision machining and burr removal process was developed. The deformation of the outer cylinder decreased almost linearly with increasing jaw width and increased with higher chucking force and larger cylinder diameter. Additionally, the deflection due to the weight of the outer cylinder was approximately three times greater than that caused by film tension. For the machined outer cylinder, a burr removal experiment was conducted, and concentricity and cylindricity were measured. Using a device that removes burrs by rotating a wheel connected to the main shaft at high speed, it was found that burrs generated on the inner diameter could be removed very efficiently. On the vacuum side, the concentricity errors of the inner and outer diameters were 0.015 mm and 0.014 mm, respectively, and on the opposite side, they were 0.006 mm and 0.010 mm, respectively. Additionally, the measurement of Total Indicator Runout (TIR) according to the angle showed that the maximum cylindricity of the outer and inner diameters was 0.02 mm and 0.025 mm, respectively. Finally, through burr-height measurement at the hole boundary, it was found that the heights were within 0.05 mm.