• Title/Summary/Keyword: Hole Deformation

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Effect of Tempering on Stretch-Flangeability of 980 MPa Grade Dual-Phase Steel (980 MPa급 이상조직강의 신장 플랜지성에 미치는 템퍼링의 영향)

  • Lee, Gun-Hee;Baek, Jong-Hee;Song, Eunji;Na, Seon-Hyeong;Park, Bongjune;Kim, Ju-Young;Kwon, Yongjai;Shin, Sang Yong;Lee, Jung Gu
    • Korean Journal of Materials Research
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    • v.30 no.6
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    • pp.292-300
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    • 2020
  • In this study, the effect of tempering on the stretch-flangeability is investigated in 980 MPa grade dual-phase steel consisting of ferrite and martensite phases. During tempering at 300 ℃, the strength of ferrite increases due to the pinning of dislocations by carbon atoms released from martensite, while martensite is softened as a consequence of a reduction in its carbon super-saturation. This strength variation results in a considerable increase in yield strength of the steel, without loss of tensile strength. The hole expansion test shows that steel tempered for 20 min (T20 steel) exhibits a higher hole expansion ratio than that of steel without tempering (T0 steel). In T0 steel, severe plastic localization in ferrite causes easy pore formation at the ferrite-martensite interface and subsequent brittle crack propagation through the highly deformed ferrite area during hole expansion testing; this propagation is mainly attributed to the large difference in hardness between ferrite and martensite. When the difference in hardness is not so large (T20 steel), on the other hand, tempered martensite can be considerably deformed together with ferrite, thereby delaying pore formation and hindering crack propagation by crack blunting. Eventually, these different deformation and fracture behaviors contribute to the superior stretch-flangeability of T20 steel.

Study on Improvement of Thermal Performance and Durability by Disk with Holes (타공 디스크에 의한 열적 성능 및 내구성 향상 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.1
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    • pp.62-66
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    • 2011
  • In this study, the thermal performance of disk can be compared with disk and disk with holes through numerical analysis. The capacity of thermal emission on general disk becomes more than on disk with holes at the distribution of temperature at first and the magnitude of equivalent stress on general disk becomes less than on disk with holes at the distribution of stress. The capacity of thermal emission or the magnitude of thermal deformation on disk with holes becomes less than that on general disk 30 minutes later. The disk with holes is worn less and more durable than general disk. The performance of cooling and braking force at disk and pad can be improved by installing the disk with holes.

Residual stress analysis of thick plate pipe (후판 파이프 제작시 잔류응력)

  • Choe Gwang;Im Seong U
    • Proceedings of the KWS Conference
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    • v.43
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    • pp.150-152
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    • 2004
  • This study was aimed at evaluation of residual stress of steel pipe structures. The production process of pipes was complex (at first bending was done by roll forming or press forming and welding was final process of making of steel pipes). So there could be effected high residual stresses in steel pipes. In order to evaluate the changes of residual stress the locations of measurement were selected carefully. Measurements of residual stress were done for various kinds of pipes (shapes in circular and square). For the evaluation of residual stress, hole-drilling method (ASTM E837 was applied. The results showed that along the weld Eine high tensile stress were measured as effected, and high tensile stresses were measured where large plastic deformation developed. Through these efforts, experimental results could be more effectively assisted by numerical method.

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Extrusion process Analysis and Evaluation of Mechanical property for Micro Multi Cell Tube with 4 hole (4 홀 Micro Multi Cell Tube 의 압출공정 해석 및 기계적 특성 평가)

  • 이정민;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.397-400
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    • 2004
  • The direct extrusion with porthole die can produce condenser tube which has the competitive power in costs and qualities compared with the existing conform extrusion. In general, porthole die extrusion has a great advantage in the forming that produces the hollow sections difficult to produce by conventional extrusion with a mandrel on the stem. Especially, condenser tube manufactured by porthole die belongs to sophisticated part and demands tighter dimension tolerance and higher surface finish than any other part. In order to confirm the general of porthole die extrusion, we perform the 3D FE analysis of hot porthole extrusion in non-steady state by using DEFORM 3D and investigate a pattern of elastic deformation for porthole die through the stress analysis using ANSYS 5.5 during extrusion process.

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Structural Analysis of Vehicle Side Door at Overturn (전복시 차량 옆문의 구조해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.43-50
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    • 2010
  • This study aims to analyze the structural safety by comparing deformation and equivalent stress of door with a stiffener or no stiffener when the door crashes against something in case of overturn. Three types are classified on the basis of the no stiffener model in the vehicle door. One is the type which has a stiffener. Another is the type which has no stiffener and the other is the type which has a hole in the stiffener. These three types are compared with each other by analyzing. This side door of vehicle is the automotive part about the kind of vehicle as Mercedes Benz E-Klasse scaled down as 1/18 times as the real size. The study model of vehicle door is modelled by CATIA program and it is analyzed by ANSYS.

Modeling and Performance Evaluation of Multi-layer Composite Floor Plates with Holes (천공 다층 복합 바닥재의 모델링 및 성능평가)

  • Yoo, Hong Hee;Lee, Chang-Geun;Yoo, Hong-Geol;Joo, Young-Jun;Cho, Jung-Eun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.665-670
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    • 2002
  • Pleasantness or quietness becomes one of the most important factors for residential designs recently. Especially for apartments, the noise generated by falling objects becomes a sensitive issue these days. To overcome the problem of the impact noise in apartments, the floor design has been changed. To reduce the transmissibility of the noise, composite floor structures are devised and implemented for the construction of apartments. In this paper, the noise reduction performance of a composite floor plate with holes is analyzed. Computational modelings for the structures are developed and its performance is evaluated by using the finite element method. The results show that the noise can be well reduced with the multi-layer composite floor plates with holes.

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Two-dimensional Elastic Analysis of Doubly Periodic Circular Holes in Infinite Plane

  • Lee, Kang-Yong;Chen, Yi-Zhou
    • Journal of Mechanical Science and Technology
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    • v.16 no.5
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    • pp.655-665
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    • 2002
  • Two-dimensional elastic analysis of doubly periodic circular holes in an infinite plane is given in this paper. Two cases of loading, remote tension and remote shear, are considered. A rectangular cell is cut from the infinite plane. In both cases, the boundary value problem can be reduced to a complex mixed one. It is found that the eigenfunction expansion variational method is efficient to solve the problem. Based on the deformation response under certain loading, the notched medium could be modeled by an orthotropic medium without holes. Elastic properties for the equivalent orthotropic medium are investigated, and the stress concentration along the hole contour is studied. Finally, numerical examples and results are given.

The Finite Element Analysis for Prediction of Residual Stresses Induced by Cold Expansion (홀확장 잔류응력 예측을 위한 유한요소해석)

  • Kim, Cheol;Yang, Won-Ho;Ko, Myung-Hoon;Heo, Sung-Pil;Hyun, Cheol-Seung
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.470-474
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    • 2000
  • Cold expansion of fastener holes is a mechanical process widely used in the aerospace industry. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses on the hole surface. The residual stress profile depends on the parameters of cold expansion, which are, expanding rate, inserting direction of mandrel, material properties etc. and the method to confirm this profile is only measurement by X-ray diffractometer. Despite its importance to aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, Two-dimensional axisymmetric finite element simulations have been conducted for the cold expansion in an aluminium plate in order to predict the magnitude and distribution of the residual stress and plastic deformation. Maximum compressive residual stress could be increase about 7 percent using the 2-step cold expansion method.

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Multidisciplinary Design of Floor Plates with Holes Through Finite Element Method (천공 바닥마감재의 유한요소법을 통한 다분야통합설계)

  • Yoo, Hong-Hee;Lee, Chang-Geun;Yoo, Hong-Geol;Seo, Seok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.2
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    • pp.144-150
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    • 2003
  • Pleasantness or quietness becomes one of the most important factors for residential and office building designs recently. Especially for apartments, the noise generated by falling objects becomes a sensitive issue these days. To overcome the problem of the impact noise in apartments, the floor design has been changed. To reduce the transmissibility of the noise. composite floor structures ate devised and implemented for the construction of apartments. In this paper. the noise reduction) performance of a composite floor plate with holes is analyzed. Computational models for the structures are developed and its Performance is evaluated by using the finite element method. The results show that the noise can be significantly reduced with the multi-layer composite floor plates with holes.

Stress Analysis near a Circular Hole in a Flat Plate Attached to a Cyinder -The Key Subject is the Change of the Cylindrical Shell-Length- (圓筒이 붙은 平板의 應力解析)

  • 정인승;이대희;윤갑영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.5
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    • pp.770-778
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    • 1986
  • This paper is studied on the Junctiion of the large tank and the cylinderical outlet such as a pressure vessel attached a pipe or nozzle theoretically. It is assumed that the diameter of tank is much larger than that of the nozzle, so it can be approximated that nozzle is attached to plate. The analysis procedure can be viewed as the solution of interdependent subproblems: (a) the stress analysis of the cylinderical shell(nozzle), (b) the plane-stress analysis of the plate membrane problem, and (c) the analysis of the transverse bending deformation in the plate. On the procedure of (a), the Flugge formula are used, and the variables are the length and the ratio of the thickness to the radius of cylinderical shell. The solutions of thess problems are interrelated in the total solution through continuity and equilibrium conditions at the interface of middle planes of the plate and cylinderical shell.