• Title/Summary/Keyword: Hole Deformation

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Analysis of Deformation Surrounding the Pierced Hole in the Tube Hydro-Piercing Process (하이드로 피어싱된 튜브 부위의 변형해석)

  • 최성기;김동규;문영훈
    • Transactions of Materials Processing
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    • v.13 no.2
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    • pp.154-159
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    • 2004
  • Deformation surrounding the hole in the tube during the hydropiercing process has been investigated in this study. The tube is expanded and internally pressurized between upper and lower dies, and a piercing punch is driven forcefully through a cross passage in the die and through the wall of the tube. The pressurized fluid within the tube provides support to the wall of the tube during a piercing step to form a hole in the tube having less deformation surrounding the hole in the tube. The deformation area may be fully retracted to a substantially flat form or partially retracted to a countersunk form. In this study, a mathematical model that can predict deformation surrounding the hole has been proposed and experimentally verified by actual hydropiercing test.

A study on deformation characteristics of tube hydro-piercing process (하이드로 피어싱에서의 변형 특성 연구)

  • 최성기;안익태;문영훈
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.237-240
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    • 2003
  • Deformation surrounding the hole in the tube during the hydro-piercing process has been investigated in this study. The tube is expanded and internally pressurized between upper and lower dies, and a piercing punch is driven forcefully through a cross passage in the die and through the wall of the tube. The pressurized fluid within the tube provides support to the wall of the tube during a piercing step to form a hole in the tube having less deformation surrounding the hole in the tube. The deformation area may be fully retracted to a substantially flat form or partially retracted to a countersunk form. In this study, a mathematical model that can predict deformation surrounding the hole has been proposed and experimentally verified by actual hydro-piercing test.

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Vision-Based Part Shape and Misalignment Measurement in Cylindrical Peg-in-Hole Tasks (원형 단면 부품조립에서의 비전 기반 부품형상 및 상대오차 측정)

  • Cho Hyung-Suck;Kim Jin-Young
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.7
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    • pp.615-620
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    • 2005
  • For successful deformable part assembly, information about its deformation as well as possible misalignment between the hole and its respective mating part are essential. Such information can be mainly acquired from visual sensors. In this paper, part deformation and misalignment in deformable cylindrical peg-in-hole tasks are measured by using a visual sensing system. First, a series of experiments to measure the position of an arbitrary point are performed. Next, an algorithm to measure misalignment and part shape as part deformation are presented, and a series of experiments on them are performed. Experimental results show that the proposed algorithms and the system are effective in measuring part deformation and misalignment.

A Study on Thermal Deformation Volume of Motorcycle Brake Disk using Regression Analysis (회귀분석에 의한 모터싸이클 브레이크 디스크의 열변형량에 관한 연구)

  • Ryu, Mi-Ra;Byoun, Sang-Min;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.25 no.2
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    • pp.102-107
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    • 2009
  • The thermal deformation volume of motorcycle break disk was studied using a disk-on-pad type friction tester. Thermal deformation volume of motorcycle break disk have an effect on the frictional factor such as applied load, sliding speed, sliding distance and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors on thermal deformation volume. In this study, the thermal deformation volume with ANSYS workbench are obtained by application of temperature from mechanical test. From this study, the result was shown that the motorcycle break disk with ventilated hole 3 have the most excellent thermal deformation characteristics. The regression equation with frictional factors which have a trust rate of 95% for prediction of thermal deformation volume of motorcycle break disk was composed.

The influence of joints on compressive strength and deformation behavior of rock with a circular hole. (원형공을 갖는 암석의 압축강도 및 변형거동에 미치는 절리의 영향)

  • 조의권;김일중;김기주;김영석
    • Tunnel and Underground Space
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    • v.7 no.2
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    • pp.108-115
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    • 1997
  • Uniaxial and biaxial compressive tests were conducted on limestone specimens containing artificial joints and a circular hole to investigate the influence of inclination and number of joints on compressive strength and deformation behavior of rock with a circular hole. Under uniaxial and biaxial compressive condition, the inclination of joints showing the maximum and minimum strength were 0$^{\circ}$ and 30$^{\circ}$ respectively, which was independent of the number of joints. Under uniaxial compressive condition, relative maximum strength of rock with n=1 and 3 to intact rock with a circular hole were 12.5%~82.8% and 11.4~62.5% respectively, and under biaxial compressive condition, 18.2~91.0% and 17.0~87.5% respectively. The influence of the number of joints on the decrease of compressive strength was greater under uniaxial than under biaxial compressive condition. Under uniaxial and biaxial compressive condition, axial and lateral deformations of rock showed the least values where $\alpha$=30$^{\circ}$. Under uniaxial compressive condition, axial and lateral deformation at maximum strength of rock have the increasing tendency with increase the number of joints. But they have the decreasing tendency under biaxial compressive condition. Under uniaxial and biaxial compressive conditions, axial deformation of circular hole was greater than lateral deformation without respect to the number of joints and the inclination of joints.

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Strength of connection fixed by TOBs considering out-of-plane tube wall deformation-Part 1: Tests and numerical studies

  • Wulan, Tuoya;Wang, Peijun;Xia, Chengxin;Liu, Xinyu;Liu, Mei;Liu, Fangzhou;Zhao, Ou;Zhang, Lulu
    • Steel and Composite Structures
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    • v.42 no.1
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    • pp.49-57
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    • 2022
  • This paper presents a study on the behavior of a bolted T-stub to square tube connection using Thread-fixed One-side Bolts (TOBs) through tests and numerical simulations. It outlines a research work of four connections with focus on the failure modes and strengths of the connection under tensile load. It was observed that the thread anchor failure caused by shear failure of hole threads controlled the final failure of the connection in the tests. Meanwhile, the out-of-plane deformation of tube wall resulted in the contact separation between hole threads and bolt threads, which in turn reduced the shear strength of hole threads. Finite element models (FEMs) allowing for the configuration details of the TOBs fixed connection are then developed and compared with the test results. Subsequently, the failure mechanism of hole threads and stress distribution of each component are analyzed based on FEM results. It was concluded that the ultimate strength of connection was not only concerned with the shear strength of hole threads, but also was influenced by the plastic out-of-plane deformation of tube wall. These studies lay a foundation for the establishment of suitable design methods of this type of connection.

A Study on Thermal Analysis of Motorcycle Brake Disk (모터싸이클 브레이크 디스크의 열 해석에 관한 연구)

  • Ryu, Mi-Ra;Kim, Young-Hee;Byon, Sang-Min;Park, Heung-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.34-40
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    • 2009
  • The effect of frictional factors on thermal stress and deformation volume of motorcycle brake disk was studied by using a disk-on-pad type friction tester. It has an effect on the frictional factor such as applied load, sliding speed, sliding distance and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors. In this study, thermal stress and deformation volume by using design of experiment with 4 elements were investigated for thermal analysis with regression analysis. Thermal stress and thermal deformation are obtained by the application of temperature from mechanical test. From this study, the result showed that the motorcycle brake disk with ventilated hole 3 had the most excellent thermal stress and deformation volume. The regression equation had a trust rate of 95% for the prediction of thermal stress and deformation volume of motorcycle brake disk was composed.

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Development of Rock Stress Measurement Probe Based on The Pilot Hole Wall Deformation Method (Pilot 공벽변형법에 의한 암반응력 측정 장비의 개발)

  • Lee, Ki-Ha;Ishijima, Yoji;Koo, Ho-Bon;Kim, Seung-Hyun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.1125-1132
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    • 2009
  • The theory and a probe of the pilot hole wall deformation method, which is a 3-dimensional stress measurement method based on the stress relief principle, were developed. A pilot hole is drilled from the bottom of a borehole and the stress measurement probe is inserted into the pilot hole. The borehole is advanced as the overcoring and the changes in the radius of the pilot hole in three directions and in the axial lengths between the borehole bottom and the pilot hole wall along four axial lines are measured by cantilever type-displacement sensors. The differences between the displacements by the elastic stress analysis and those measured by using the probe were within 3% in the uniaxial compression test of an acrylic resin plate having a hole.

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Development of 3-Dimensional Stress Measurement System by Bore hole Bottom Deformation Method (공저변형법에 의한 3차원응력측정 시스템의 개발)

  • Lee, Ki-Ha;Ishijima, Yoji;Fujii, Yoshiaki
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.34-41
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    • 2006
  • A 3-dimensional stress measurement system based on the bore hole bottom deformation method, which is one of the stress relief methods, was developed. A pilot bore hole is drilled from the bottom of a bore hole and the stress meter is inserted into the pilot bore hole in the method. The bore hole is advanced as an over coring and the deformations in seven directions are measured by cantilever type-sensors. Using the cantilever type-sensors saves time for hardening of glue. No cable connection between the stress meter and a data logger is necessary since a compact data logger is installed in the stress meter. The accuracy of the stress meter was confirmed by a biaxial test for a Shikotsu welded tuff block although in-situ tests have not been carried out yet.

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Prediction of fracture in hub-hole expansion process using new ductile fracture criterion (새로운 연성파괴기준을 이용한 허브홀 확장과정에서의 파단 예측)

  • Ko Y. K.;Lee J. S.;Kim H. K.;Park S. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.163-166
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    • 2005
  • A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. The hub-hole expansion process is different from conventional forming processes or hole flanging processes from the view-point of its deformation mode and forming of a thick plate. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed fur finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio is compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

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